Did a quick clone of the old Nova Payloader with some original payload bay parts I had left over. Short story, I built this rocket back when I was in my teens. Flew it countless times. Not the most ground breaking design but a nice looking rocket once finished and with the rather wide fins it was dead stable and just heavy enough to fly on a C and get back in the park we flew in back in the day.
After countless flights, 30-40-50 who knows, the body tube was getting a bit weak so the plan was to do one more flight then retire it. Flight day was dead calm so I sent it up on a C motor. The winds was left to right the entire day and all of the previous 20ish rockets landed in the open field. The wind direction literally changed direction during that flight and started blowing in the opposite direction.
At ejection the screw eye ripped itself from the balsa coupler. The payload section came falling back and landed about 10ft from the pad. The rocket body floated onto the nearby train tracks and a train came by before we could get the rocket back. It was literally run over by a 100+ car freight train. All we could find were bits and pieces of red body tube and balsa that had been smashed, sliced and just generally destroyed as you would expect by getting run over by a train for 10 mins.
I saved the payload section and threw it in a box. While consolidating some of the range boxes I have laying around I found that old payload section and decided it was time. So here we are 30ish years later.
Started with the left over parts. Basically I had the clear payload section and the nose cone. The balsa piece was scraped as I don't need a repeat of 30 yrs ago
To this I added a 3 inch piece of coupler that was sourced from BMS along with a bulkhead and a screw eye to attach the recovery system. Note the lower half of the coupler has been soaked in CA and sanded to slide nicely in the body tube.
View attachment 479468
Used some BT50 heavy wall tubing for the main body. Cut 3 new fins based on templates I made back as a kid. Bodytube was marked and had the outer layer removed for fin attachment.
In this pic, the motor mount is already inserted. Nothing fancy. Just a piece of BT20 with a motor block. I did add Kevlar around the top ring for a leader for the shock cord.
View attachment 479467
Assembly of the coupler is completed.
View attachment 479469
Sorry no pics in primer. I hit everything with two coats of SEM high build primer and sanded with 400 grit then straight to paint.
View attachment 479471
View attachment 479470
Need to cut some vinyl decals but should have this one wrapped up tonight.