Hey John...
No...the nose cone is pretty bad off. The shoulder is messed up. It would take a LOT of filler to get it back to "normal". The booster got zippered a bit when the chute came out, but it will be an easy fix. I may try a streamer instead of the chute....velocity at stage separation is too high for a chute. (But the ThrustAero mylar chute survived it!)
The sustainer will need some work. New nose cone....section of BT80 tube....and I'll need to cut some new forward fins (the small ones).
Upper stage ignition is still the big question. I'd like to keep it simple. I've never seen the set-up, but apparently "The Launch Pad" had a simple system for upper stage ignition they called 'booster switch assembly' ... or something like that. It involved a lever actuated mini snap switch, a 9 volt battery, and some wiring. All this was carried in the sustainer. Upon booster separation, the switch would be actuated sending the voltage to an Estes ignitor which would fire up the sustainer's motor.
It sounds like a nifty little system, but I haven't been able to find any pictures or drawings of how the switch is actuated.
Got any ideas?????
I could buy a timer, but that just adds to the $$$.