I'd be interested to hear how you packed the chute. Usually, when I have a 'chute failure, it's because I packed the chute wrong or weird or screwy.
I used a 36" flare chute in my upscaled Solar Sailer II with fantastic results - a perfect recovery with nearly zero wobble or spin. I was *very* pleased with its performance.
I packed it just like you would a smaller plastic chute: Draw it out to as much of a point as possible, fold a bit, and then wrap the shroud lines around the chute. Fit snugly in the BT60 airframe, but worked great.
I did cut off that wire loop at the chute attachment point that came with it, though. It was a tad "sharp" and seemed like it could catch on something and foul things up. I replaced it with a double loop of 100# kevlar, and tied the kevlar to a swivel clip. Worked great!