kramer714
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For day job stuff, we frequently anneal 3d printed parts (plus stress relive machined aluminum, heat treating formed parts etc...).
For rocket stuff, things like fins I anneal, I never bothered to do it with av bay stuff, or drill jigs. I have annealed using an oven and even used the dark car in the sun annealing oven (same 'oven' I have used for post curing adhesive joints) but wanted to try using Sous Vide heater and a water bath. For this I did more of a stress relieve than a true annealing.
FIN CAN
I 3d printed a 4 fin 29 mm fin can with:
modeled dimension of 30.00 mm ID
measured dimension of 29.89 mm after printing before annealing in the barrel away from the fins or launch lugs
Annealed as follows;
ANNEALING
placed in water bath at RT
temperature raised to 158F and held for 2 hours
heat removed - part remaining in water until cooled to 125F
part removed
after annealing part remeasured at 29.54 in the barrel away from the fins or launch lugs
No visible warping or distortion after annealing
Couple of things;
For rocket stuff, things like fins I anneal, I never bothered to do it with av bay stuff, or drill jigs. I have annealed using an oven and even used the dark car in the sun annealing oven (same 'oven' I have used for post curing adhesive joints) but wanted to try using Sous Vide heater and a water bath. For this I did more of a stress relieve than a true annealing.
FIN CAN
I 3d printed a 4 fin 29 mm fin can with:
modeled dimension of 30.00 mm ID
measured dimension of 29.89 mm after printing before annealing in the barrel away from the fins or launch lugs
Annealed as follows;
ANNEALING
placed in water bath at RT
temperature raised to 158F and held for 2 hours
heat removed - part remaining in water until cooled to 125F
part removed
after annealing part remeasured at 29.54 in the barrel away from the fins or launch lugs
No visible warping or distortion after annealing
Couple of things;
- There is noticeable 'suck in' where the thicker areas are, such as where the fins attach or where the launch lugs are. This is to be expected from the CTE of the material as printed, you see this on injection molded parts with low filler content too. not a problem but an observation
- The part was printed with 100% fill, Overture PETG Bed at 80C, initial temperature 240, printing temperature 230, final layer 225 C, .2 mm layer height
- part weight 193 G, 163.21 CC as modeled.
- Specific gravity 1.183 (actual weight / model volume)
- based on a density of 1.23 g/cm^3 for PETG gives a theoretical void content of 3.5%
- I put (2) half rounds on the ID, 1 mm diameter to account for out of round and tolerances in the tube it slips over, they are 90 degrees apart and centered on one fin. IT also keeps the fincan aligned with the tube.
- A eye of round roast, seasoned with garlic, kosher salt, course ground pepper and 1-2 TBS of beef -better than bullion, sealed and cooked Sous Vide for 36 hours at 145F is really tender, great for sandwiches.
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