Fins, part.... I don't know, I've lost count
Time for the fins I was most apprehensive about, the verticals which are blended with the cage pieces. These are by far the most fiddly fins I've ever been stupid enough to try to construct.
Here's the template, and here are my cut lines for the four-piece assembly. I was particularly nervous about the skinny joint between pieces 6 and 7.
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After cutting piece 7, I cut piece 8 and went to check fit...
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Well that is not good. My first thought was that I had cut a bad #8, but then I checked the template...
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It turns out that my piece 8 matches the template quite closely... so it's my piece 7 that is apparently *way* off. But I had already invested some time into that piece, so I just cut another 8 specifically to fit that particular 7.
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That's better.
I started by gluing 5 and 6 together, and 7 and 8. Double checked fit between 6 and 7...
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Looked good, so I went and glued it all together., held against the straightedge and held down to ensure absolute flatness.
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Sharp-eyed readers will notice that I actually swapped my 5 and 6 pieces... It actually fit better this way so that's what I did. Also not shown is that I did some shaping of the front half of the assembly to ensure consistency with the other cage pieces.
After the glue dried I decided I was afraid to even try to lift it off the wax paper. So I sanded the facing surface and applied my first layer of label paper without taking it off at all. Once the top label was on, it was strong *enough* to handle, although there was still some flex at the middle joint. Nonetheless, I was able to get the whole thing papered and trimmed and looking pretty good.
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Note I applied a bit of wood filler in the middle joint area to create a smooth curve.
Final photo is apparently obligatory for this build:
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Let me tell you it was not easy to get that fin to stand, but I didn't want to disappoint my loyal readers.
So that's the first vertical. Still one more to go.