That battery voltage is fine. But no, if you put a new one in, you won’t lose the data currently aboard the Mini.
I’m stumped.
I just tried all the Minis and Comps I have on hand. One of them will only download to this iPad (first generation 12.9 inch Pro, iPadOS 16.1) about every third try of power cycling the device and reconnecting it. That one downloads to my iPhone with no problem. That one has also been damaged in use and the RF shield is off the bluetooth module. I wrapped it in some thin heat-shrink tubing so that handling wouldn’t short out stuff where the shield was, and it seems to otherwise be functional and I have been flying it lately.
All the others I tried downloaded to this iPad with no trouble except my oldest Mini, where it hung at 0% download, but tapping the download button again while it was in this state got it to succeed. This same old one (pre-production version with the thicker circuit board) wasn’t seen by my (new) iPhone for two or three tries, but then once I got it to connect to the phone all was well.
So yes, sometimes they are flaky, but it seems you’re having way more trouble than most. Do you have another device you can put the FS app on to try to download with?
The only other thing I can think of to try is to reflash the firmware using the update procedure on the FlightSketch web site. You need another app, called nRF Toolbox. The process is described on the Mini product page here
https://flightsketch.com/store/catalog/flightsketch-mini_1/. I don’t remember whether doing that wipes out the flight data aboard or not.
@gtg738w Russ, any other ideas??!?