Kevin,
Your reply is spot on with some concerns I'm brewing. I saw Tim's video where he actually used a dremmel with a small drum to sand the tubes... this seemed like overkill to me.
After reviewing your thread, I decided to purchase 2 pints of rocketpoxy, but also the fix-it poxy just in case I need it for something such as smoothing the lip of the well-nut behind a rail mount. I'll take your advise and not use it on the fillets. I took a close look at your pictures of the fin-can-in-progress. Did you use rocketpoxy for everything, just with different tints? ie.. no tint, black tint and yellow tint but all the same rocketpoxy? It seems there's a different tone of epoxy between your CR and MMT, vs Fillets etc.
My kit is supposed to arrive Friday... I'm looking forward to it. I also ordered two Stratologger CF's and one Eggtimer Quantum.
Back to my orginal question.. so you mounted your motor tube flush. Good to know... I'm thinking that I'll do the same.
Regarding sanding the MMT for the aeropack retainer.. did you buy the 54mm "P" model or the "L" model? I'm not sure what the differences actually are between those.. but I was a little worried when I orderd.. and just went with the version that said it was for Madcow Fiberglass kits... I think that was the "P" model. But Tim did have to grind the MMT with a dremmel. Seems a bit much for something that was designed for this MMT. "Aero Pack 54mm Retainer - P, Part Number (PN): 24067 Retainer Set - Fits 54mm tubes with an 2.278 OD: PML and Giant Leap phenolic, Madcow fiberglass, Performance Rocketry and Hawk Mountain fiberglass"
Kevin K.