3D Printing 3D Weekly contest - hole / drill guide

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dr wogz

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Here is my [quick] submission to the weekly design challenge" hole guide. is there room for refinement?! You bet!

I'm not big on using a drill guide for holes. Marking yes! Either use a drill press, use / master the skill with a hand drill, or use a guide that is metal, preferably a hardened steel sleeve guide. Again, using a such a guide is (for me) another thing you need to hold while trying to drill, and therefore interferes more than it helps.

Another thought was that this is to drill vent holes & shear pin holes. You don't usually find such a feature on smaller less-than 2.6" rockets. this design is 8" overall, so it would fit up to about a 6" dia. airframe (and 8" is about the limit for most printers). I'm also a big fan of one tool for various sizes / applications.

it's design for 3, 4, 6 8, 9 or 12 fins.

  • print out oen ring.
  • print out 3 or 4 (or 6 or 9) arms.
  • Tap the 12 holes in the ring: 1/4-20.
  • Get some 1/4-20 x 1" thumb screws & washer.
  • Loosely screw 3 or 4 (or 6 or..) of the guide arms to the ring as shown
  • Affix around the airframe, and use a strap or elastic on the tangs jutting out below to hold the arms to the air frame.
  • tighten the thumbscrews.
  • Use the 'V' groove on the top of the arms to mark your drill points.
  • remove & drill your holes.

the arms have a very shallow V on their faces to center on the tube. The also feature a notch on the top facet o make them all equal before affixing to the airframe (they should be calibrated to indicate a 3" or 4" or 3.125" dia. circumference, but I'm being lazy / it s a quick design.)

STLs coming

hole jig-01.jpg
hole jig-08.jpg
hole jig-07.jpg
hole jig-06.jpg
hole jig-05.jpg
hole jig-04.jpg
hole jig-03.jpg
 
Last edited:
(I do find the new site a bear to upload files to, to make them nice & neat and not a wall of images.. the older site was much easier to upload files..)
 
stl files if you want to try it out (and let me know!!)
 

Attachments

  • arm.stl
    40.5 KB · Views: 27
  • ring.stl
    85.2 KB · Views: 30
Pretty neat idea and design. There literally are 1000 ways to skin the cat.
 
You obviously won. Would you help with weekly context post and ideas?
 
Here is my [quick] submission to the weekly design challenge" hole guide. is there room for refinement?! You bet!

I'm not big on using a drill guide for holes. Marking yes! Either use a drill press, use / master the skill with a hand drill, or use a guide that is metal, preferably a hardened steel sleeve guide. Again, using a such a guide is (for me) another thing you need to hold while trying to drill, and therefore interferes more than it helps.

Another thought was that this is to drill vent holes & shear pin holes. You don't usually find such a feature on smaller less-than 2.6" rockets. this design is 8" overall, so it would fit up to about a 6" dia. airframe (and 8" is about the limit for most printers). I'm also a big fan of one tool for various sizes / applications.

it's design for 3, 4, 6 8, 9 or 12 fins.

  • print out oen ring.
  • print out 3 or 4 (or 6 or 9) arms.
  • Tap the 12 holes in the ring: 1/4-20.
  • Get some 1/4-20 x 1" thumb screws & washer.
  • Loosely screw 3 or 4 (or 6 or..) of the guide arms to the ring as shown
  • Affix around the airframe, and use a strap or elastic on the tangs jutting out below to hold the arms to the air frame.
  • tighten the thumbscrews.
  • Use the 'V' groove on the top of the arms to mark your drill points.
  • remove & drill your holes.

the arms have a very shallow V on their faces to center on the tube. The also feature a notch on the top facet o make them all equal before affixing to the airframe (they should be calibrated to indicate a 3" or 4" or 3.125" dia. circumference, but I'm being lazy / it s a quick design.)

STLs coming

View attachment 384494
View attachment 384485
View attachment 384486
View attachment 384487
View attachment 384488
View attachment 384489
View attachment 384490

Quick question. When I open the stl files, the arm file defaults to inches and the ring file defaults to cm. Which should be used (I would send this out for printing; I don't have my own printer...)? TIA.
 
Quick question. When I open the stl files, the arm file defaults to inches and the ring file defaults to cm. Which should be used (I would send this out for printing; I don't have my own printer...)? TIA.
all in inches.

Some slicers will "think" for you, and make an assumption based on the size of the part. Many parts I design come up as 'in mm' in My slicer: Simplify3D
 
My son just printed this for me. He reduced the size so it would fit a max 4” airframe (OD on the ring about 5”). Pretty slick.

Only thing I’m going to do is file some notches on the arms opposite the printed notches for marking. When we reduced the diameter it’s hard to get to the existing notches on a 4” airframe as they are below the ring. Wouldn’t have been an issue if we had left it the original size.

Thanks for the files!

Dan
 
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