Zburnt,
I have mentored (formally and informally) a bunch of students wanting to get into rocketery. Based on my experience and your post i would (respectfully) recommend the following approach;
I really think you need to take a few important steps to get to your goal.
1) Work your way up to a level 3 certification using commercial off the shelf motors
2) fly some commercial off the shelf hybrids, heck even use one for your level 3
3) design, and build a 38 or 54 mm EX hybrid (standard size so you can buy a case and grain liners off the shelf) using NOX
- Analyze the design , calculate ahead of time the chamber pressure, chamber temperature, tank pressure, thrust, case temperature
- Create actual drawings (just a cad model isn't a 'build to') with tolerances and tolerance stack up
- Analyze the stresses in the motor case (understand what fatigue allowables and temperature knock down factors are)
- make / buy / CALIBRATE the instrumentation to monitor the motor when fired (understand the limitations of test equipment and how to calibrate it)
- Write a test plan (really, dont just stick it on the stand and fire it) - no plan no REAL test - no plan no safety....
- Find a site with a test stand or find a spot that will let you test the motor safely - hopefully find someone there with safety experience.
- Instrument the motor - PER YOUR TEST PLAN
- Test - review the results against your analysis. Understand the differences between the actual performance and predicted.
4) Then think about your liquid motor
If it seems like 1,2,and 3 are a lot of work, they are an order of magnitude simpler that what you are proposing.
As far as #1 (getting your level 3) If you came up to me at a launch and asked my advice on your project, one of the first things i would ask is what rockets have you built. You say your goal isn't just to build the motor but fly it. I would assume that you have some high power complex rocket experience.
Why #2? this will significantly increase your learning curve, reduce your overall program cost, and reduce your schedule. Know what a flare nut wrench is? Or a BLEVE?
Why 3? school is expensive and takes time a NOX hybrid, and more importantly the design and analysis of one is much simpler than what you are proposing. Learn a lot from the hybrid, will make your ultimate goal MUCH more achievable. Plus (this is an on going thought ) if you were to walk up to me at a launch and ask questions about a liquid engine, I would ask what design, and analysis experience do you have? EX hybrids would show some capability. Comparing the EX hybrid to what you are proposing;
- EX Hybrid - significantly simpler design - only a few models / drawings
- EX Hybrid - Easier to make safe, both in fabrication ,testing , and launching. Things like have you thought about getting rid of the fuel and oxidizers from your proposed liquid motor in case of a pad scrub?
- EX Hybrid - significantly simpler to fabricate. Can use an off the shelf snap ring case, simple bulkheads, and simple nozzle. Can use cast fuel
- EX Hybrid WITH NOX - simple self pressurizing, gives you some experience calculating / designing liquid flows.
If all this sounds like too much work, then please dont even think about a liquid motor
The saying is ready - aim - fire, reading what you wrote (again respectfully) sounds more like a ready - fire - then aim kind of plan.
Good Luck