I have used drywall tape in several experiments, but would not recommend it for typical rocketry applications. Even with epoxy it will not add the strength that standard glass cloth will, not even close. As noted, the 'weave' is both too sparse, and the material itself does not seem to absorb epoxy. The strength of glass/epoxy structure doesn't come from only the two materials, but the composite of the two.
Here is what I have used it for:
- Building up a centering ring on my level-2 rocket. I wrapped multiple layers around the ring, inserted it into the rocket, and soaked the area with epoxy. Strong enough, but heavy and inefficient. Just because it seems to have worked, doesn't mean I'd recommend it. I built the rocket before I got my level-1, and before I learned of r.m.r. (boy I wish I had TRF back then
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- Strenghtening foam posterboard fins. I applied the tape and covered it in wood glue. In one case I filled the surface and in another left it textured. This was an experiment in non- traditional methods for mid and high-power. These rockets have flown on G125, H123, and H242 motors. Worked fine, but for a normal rocket application, it would pay to go to glass/epoxy.
- Strenghtening the inside of my Art Applewhite 12", 38mm saucer per kit instructions. This is a specialized application and it seems to work well. Once I fly the rocket I'll get a review up on EMRR.
(sorry this was so long)