WHAT FILLET MATERIAL IS YOUR FAVORITE TO USE?

The Rocketry Forum

Help Support The Rocketry Forum:

This site may earn a commission from merchant affiliate links, including eBay, Amazon, and others.

JoeFilgas

The Mighty Saturn V Apollo XI
TRF Supporter
Joined
Jan 8, 2023
Messages
914
Reaction score
1,798
Location
McKinleyville, CA
What’s everyone’s go to fillet material method? For LPR wood glue is quick and easy and works great for me. Once I hit mid to high power builds I absolutely love WEST SYSTEMS 105 Epoxy Resin, 206 Slow Hardener and 406 Colloidal filler mixed to the consistency of peanut butter. I did all 5 fins and the launch lug at the same time today. I pull the tape immediately and then smooth them all with an alcohol wetted finger. Super easy to work with then let it be alone for a day. Easily sandable after that with a wooden dowel of the appropriate diameter. Any imperfections left are then filled with Upol Fantastic auto glazing putty and later finish sanded. Others have deemed these the Filgas Fillets lol! I’m good with that! 😎🚀🚀🚀
 

Attachments

  • IMG_7116.jpeg
    IMG_7116.jpeg
    2.1 MB
  • IMG_7373.jpeg
    IMG_7373.jpeg
    1.5 MB
  • IMG_0155.jpeg
    IMG_0155.jpeg
    1.2 MB
  • IMG_1223.jpeg
    IMG_1223.jpeg
    1.2 MB
  • IMG_1952.jpeg
    IMG_1952.jpeg
    1.4 MB
  • IMG_2551.jpeg
    IMG_2551.jpeg
    1.1 MB
  • IMG_3450.jpeg
    IMG_3450.jpeg
    1.5 MB
  • IMG_4779.jpeg
    IMG_4779.jpeg
    1.3 MB
  • IMG_6229.jpeg
    IMG_6229.jpeg
    1.5 MB
  • IMG_6294.jpeg
    IMG_6294.jpeg
    1.5 MB
Titebond 2 for LPR. For bigger rockets I use Systems 3 T-88 and microballons. The microballoons are almost gone and I'll switch to colloidal filler. I've also been trying Total Boats FlexEpox. Supposed good for fiberglass and not as brittle as other epoxies once dry. Seemed to work fine on my Wildman Darkstar mini, so I ordered some bigger bottles.
 
What’s everyone’s go to fillet material method? For LPR wood glue is quick and easy and works great for me. Once I hit mid to high power builds I absolutely love WEST SYSTEMS 105 Epoxy Resin, 206 Slow Hardener and 406 Colloidal filler mixed to the consistency of peanut butter. I did all 5 fins and the launch lug at the same time today. I pull the tape immediately and then smooth them all with an alcohol wetted finger. Super easy to work with then let it be alone for a day. Easily sandable after that with a wooden dowel of the appropriate diameter. Any imperfections left are then filled with Upol Fantastic auto glazing putty and later finish sanded. Others have deemed these the Filgas Fillets lol! I’m good with that! 😎🚀🚀🚀

I'm with you on the U-Pol Fantastic, but have recently discovered U-Pol Fibral Lite. Instead of being filled with talc (like Fantastic) it's filled with fiberglass. Goes on a bit rough looking, but smooths out pretty easily. A tad more structural than Fantastic. I tried the Fibral Lite on the recommendation of the guy that does all the body work on my truck, Der Red Maxine.

Not a fan of mixing laminating epoxy with colloidal silica or similar filler. Just hasn't worked out as smoothly as I'd like and is a bit tougher to sand. The auto body filler, using polyester resin as the base, is a bit easier to sand.
 
I'm with you on the U-Pol Fantastic, but have recently discovered U-Pol Fibral Lite. Instead of being filled with talc (like Fantastic) it's filled with fiberglass. Goes on a bit rough looking, but smooths out pretty easily. A tad more structural than Fantastic. I tried the Fibral Lite on the recommendation of the guy that does all the body work on my truck, Der Red Maxine.

Not a fan of mixing laminating epoxy with colloidal silica or similar filler. Just hasn't worked out as smoothly as I'd like and is a bit tougher to sand. The auto body filler, using polyester resin as the base, is a bit easier to sand.
Thanks I’ll have to try the U-Pol Fibral Lite I hadn’t hear or seen that one! 🥰🚀🚀🚀
 
I'm partial to fondant.*

Got any more pics of the third rocket? The red striping job is really spiffy.





*seriously, I do LPR and small MPR so it's just wood glue for me, usually a combination of TBII and TB Quick and Thick
 

Attachments

  • IMG_6214.jpeg
    IMG_6214.jpeg
    660.8 KB
  • IMG_6212.jpeg
    IMG_6212.jpeg
    1.6 MB
  • IMG_6215.jpeg
    IMG_6215.jpeg
    851.4 KB
  • IMG_6216.jpeg
    IMG_6216.jpeg
    603.2 KB
  • IMG_6218.jpeg
    IMG_6218.jpeg
    1.2 MB
  • IMG_6221.jpeg
    IMG_6221.jpeg
    1.4 MB
  • IMG_6227.jpeg
    IMG_6227.jpeg
    1.1 MB
  • IMG_6233.jpeg
    IMG_6233.jpeg
    600.9 KB
  • IMG_6231.jpeg
    IMG_6231.jpeg
    1.5 MB
  • IMG_6238.jpeg
    IMG_6238.jpeg
    1.5 MB
  • IMG_6239.jpeg
    IMG_6239.jpeg
    1.4 MB
I use Titebond II for LPR, 2 layers. For mid power my last build used JB Weld epoxy wood putty because I had some left from another project. This was the first time I used this material and probably didn't do as well as I could have but the fillets came out great.
 
Argh, sorry I meant the second one, black with red striping.

The red and gold one is lovely as well of course.
No worries that would be my LOC Precision #780 BAT ROCKET! 😎🦇🦇🦇🦇🚀🚀🚀🚀
 

Attachments

  • IMG_6289.jpeg
    IMG_6289.jpeg
    737.4 KB
  • IMG_6294.jpeg
    IMG_6294.jpeg
    1.5 MB
  • IMG_6299.jpeg
    IMG_6299.jpeg
    1.2 MB
  • IMG_6301.jpeg
    IMG_6301.jpeg
    1.4 MB
  • IMG_6297.jpeg
    IMG_6297.jpeg
    1.3 MB
  • IMG_6295.jpeg
    IMG_6295.jpeg
    1.2 MB
  • IMG_6292.jpeg
    IMG_6292.jpeg
    1.5 MB
  • IMG_6288.jpeg
    IMG_6288.jpeg
    1.7 MB
  • IMG_6287.jpeg
    IMG_6287.jpeg
    1.4 MB
  • IMG_6286.jpeg
    IMG_6286.jpeg
    1.9 MB
Very nice :goodjob: thank you for all the pictures. I use Tight Bond II for all MPR rockets and i use black epoxy that comes in a two-Part cartridge gun made by Global Adhesives really tough stuff.
 
Last edited:
Once my structural fillets are hard, I go over them again by retaping and I use 90 minute working time Araldite mixed with corn flour to a consistency like toothpaste. It takes at least 3 hours to harden, so you can mix the whole lot and do everything in 1 go and still have time to retouch any bumpy bits. The tape comes off as soon as the application is done. The result is often smooth enough to not require sanding.It's at least 24 hours before you can paint.
 
Once my structural fillets are hard, I go over them again by retaping and I use 90 minute working time Araldite mixed with corn flour to a consistency like toothpaste. It takes at least 3 hours to harden, so you can mix the whole lot and do everything in 1 go and still have time to retouch any bumpy bits. The tape comes off as soon as the application is done. The result is often smooth enough to not require sanding.It's at least 24 hours before you can paint.
Another material I’ve not heard of thanks for chiming in! I’ll have to look into this one too! 🥰🚀🚀🚀
 
Like Tony, I'm in awe of those paint jobs. I'm far too impatient to achieve anything like that.

Thanks so much I sincerely appreciate that! 🥰🚀🚀🚀
JoeFilgas, here's one of a set of 8 fins I've just done on a 2 stage, using thickened Araldite for the top layer. As you can see no need for sanding. Will be painting this weekend, although not to anywhere near yor standard.
so a convex surface to the fillet….interesting! 🥰🚀🚀🚀
 
For my LPR models I just stick with a good wood glue for fillets; I'm typically using Sig's Sig-Bond, but it's pretty much like any other yellow glue. For my L1 scratch build, OId 54, I used 5-min epoxy mixed with micro-balloons for the fillets. The old girl has a number of flights on her by now, with no damage or cracks to the fillets.
 

Attachments

  • Semroc Aphelion.jpg
    Semroc Aphelion.jpg
    353.8 KB
  • TMRK Pegasus.jpg
    TMRK Pegasus.jpg
    344.9 KB
  • Old 54.jpg
    Old 54.jpg
    449.6 KB
  • Details.jpg
    Details.jpg
    499.1 KB
  • Rail Buttons 1.jpg
    Rail Buttons 1.jpg
    540.2 KB
For my LPR models I just stick with a good wood glue for fillets; I'm typically using Sig's Sig-Bond, but it's pretty much like any other yellow glue. For my L1 scratch build, OId 54, I used 5-min epoxy mixed with micro-balloons for the fillets. The old girl has a number of flights on her by now, with no damage or cracks to the fillets.

Those are some sharp looking builds. Love that Aphelion!
 
For my LPR models I just stick with a good wood glue for fillets; I'm typically using Sig's Sig-Bond, but it's pretty much like any other yellow glue. For my L1 scratch build, OId 54, I used 5-min epoxy mixed with micro-balloons for the fillets. The old girl has a number of flights on her by now, with no damage or cracks to the fillets.
Awesome builds thanks for chiming in! 🥰🚀🚀🚀
 
Back
Top