Actually, I use a template generator to create a bevel template. I happen to like
this one.
To get FSI-style parallel bevels at the two ends of the tube, first I use the Fin Wrapper tool in VCP to create a two-fin wrapping guide for the size of tube that I am using. I use it to mark two lines on the tube that are 180° apart.
Then I create the bevel template, sizing it so that the two ends just meet when it is wrapped around the tube. I wrap it around the tube and use a strip of tape to hold the two edges together, Then I rotate it on the tube until the joint between the two edges is right over one of the lines, and the tip of the template is even with the top of the tube. I mark the tube for the bevel, and then slip the template off.
I turn the template around and slip it back onto the tube, so that the tip is on the other end. I rotate the template around so that the joint between the edges is even with the other line that I marked, 180° away from the first line. Again, the tip of the bevel is even with the top of the tube. I mark the outline for the other bevel cut.
I put a new blade in my hobby knife and lightly trace the cut line for one of the bevels with it. If I have anything that will fit into the tube and support it, I will slip it in while I am cutting. Otherwise I just very carefully cut the first bevel using multiple light passes with the knife. I repeat the process for the other end. Finally, I sand the bevels lightly by stroking them on a sheet of 320 grit sandpaper placed on my bench. I use care to only sand just enough to clean up the cut edges. If you do too much sanding, you can unintentionally change the angle of the cut.
After filling and sanding the spirals smooth on the outside and inside of the tube, I coat the inside with thin CA and then sand it smooth. Occasionally I need to do this a second time in order to get the inside of the tube completely smooth.
MarkII