Originally posted by Gus
Funny, I just had my first kevlar failure. Initially I thought it was a burn-through but it broke right at the point where it leaves the body tube, and looks more frayed than burned.
I've never had a trifold mount pull out of the rocket, but I HAVE had about a bazillion burn-throughs of elastic shock cords, which is why I've switched to kevlar.
You probably would get a little abrasion/fraying on the kevlar where it rubs against the end of the tube. Of course, this usually results in a zippered tube, but if the kevlar even just got nicked a bit, that might be enough to let it break.
Since I've really seriously started building kits again, this is the one thing that hacks me off, the 4-inch long strips of elastic Estes is using for shock cords. Come on, is elastic that expensive that it would kill you to put another foot in? (It isn't - I got like 12 yards at the craft store, for a buck.)
As far as the shockcord anchor question, this has been a bone of contention since the 1960s when you had the double-slit method vs. the revolutionary new (at the time) trifold method.
I don't like the trifold on smaller tubes... a BT-50 or smaller - those folded paper anchors clog up the tube too much in my opinion.
In the
Handbook of Model Rocketry, G. Harry Stine had a method which I think works pretty well:
Cut a piece of medium-thickness cardstock about 1" square.
Cut two small rectangular slots in the cardstock, then thread your shock cord through both of the slots.
Pre-curve the cardstock anchor to approximately match the interior of the body tube, then coat the underside of the anchor with glue or epoxy, then slide into the body tube at least 1" down the tube (to allow nose cone insertion).
After the anchor sets, coat with another thin coating of glue or epoxy over the top of the anchor.
This attaches the shock cord pretty securely, yet does not obstruct the interior of the tube as much as a trifold anchor would.
As always, be careful to wipe or sand off any excess glue that spills on the inside of the tube (try to avoid doing it in the first place, too.

)
I think GHS came up with this method in about 1965, it looks as good as most anything else I've seen.