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What are your preferred shear pin length and head style for 2-56 and 4-40?
+1 for phillips head, and 1/2". Both 2-56 and 4-40 are my most common sizes. However I picked up a 1000 2-56 on clearance from Fastenal with slotted heads, if the holes are drilled to be a simple push fit a small piece of tape keeps them in place without need to use tools.i prefer phillips head in 1/2" in 2-56 size.
i prefer phillips head in 1/2" in 2-56 size.
For years I used 1"ish, slot pan-head 2-56 screws. This year I restocked and purchased 5/16th, 2-26 Phillips pan-head nylon screws, and they are a much better length for most of my setups. Minimal trimming, if any. Then there is the obvious. The Phillips head is much easier to install and remove if you have to; I really dislike slot-head screws.
I picked up 500 of these from McMaster Carr.
Length-wise, I personally don’t see any advantage in going beyond about 1/4” since we are usually dealing with a total thickness of no greater than about 1/8” for G10 body tube + coupler.
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