What is the difference between these two? My friend just got a big kit with an E engine and wondering if we can launch it on the regualr launcher not the E. Is this possible?? If not can we use two regualar launchers? If not is there any way we can make one to launch this?
You can buy some extra speaker wire (or better yet lamp cord wire) at the Dollar store (usually in 10 foot rolls or so) or any length you want at Lowe's, Home Depot, or just about any hardware store. The thicker lamp cord type wire will have MUCH lower resistance than standard wire, which allows more of your battery power to reach the ignitor. As others said, the main difference in the controllers is the wire length-- standard Estes controller leads are about fifteen feet long, whereas the "E" controller leads are about 25-30 IIRC... You need to be back further from the bigger engines for safety.
Once you have your lamp cord, you can stop by Radio Shack and pick up a pack of micro clips (some hardware stores have them too, but I advise against the "gator clips" that are much more common in hardware stores-- the serrated jaws are much more problematic to get a good connection on an Estes ignitor than the flat style used on Estes controllers that are sold at Radio Shack). Split the two leads of the lamp cord apart at one end and pull them apart for about a foot length, strip the insulation off the last half-inch or so of the wires, twist the wire so the individual strands are smoothly spiralled together, and then push the strands through the hole of the microclip and fold over. If you have a soldering iron (they're like $6 at the dollar store or Walmart, or maybe a couple bucks higher at the hardware store, and a roll of rosin-core electrical solder) you can solder the clips to the wire, which is the best way to make electrical connections. Once you have the clips installed, split the other end of the lamp cord's leads apart about six inches or so and seperate the wires, and strip about a half inch or so of insulation off each wire. Clip your existing controller leads to these, make sure they don't short out against each other, and then hook the extended leads up to the rocket ignitor.
OF course the BEST way to continue to use the Estes controller is to update it into something more capable. This project takes an afternoon, but it's not particularly difficult, and will make any Estes controller virtually as capable as any standard MPR controller out there that costs a LOT more money! The main thing is taking the case apart and removing the silly little thin 'bell wire' that Estes uses to make their controllers, because it is too small (too much resistance) and lowers the power available to launch your rockets. You can replace the 'bell wire' with 'lamp cord' from the controller to the clips and you'll REALLY improve the Estes controller with just that mod. Estes controllers are underpowered for igniting more than one engine, and they can really benefit from external battery power, which I modded mine for. I use a car jumper pack to provide 12 volt power with enough amps to launch anything I can hook up to it. Ditching the silly little AA batteries will REALLY give you plenty of power, though it does mean carrying an extra battery pack to launchers (you can also use cordless drill battery packs, motorcycle or lawnmower batteries, RC car battery packs, raise the hood and use your car battery, or stand-alone sealed lead-acid gel-cell batteries sold for things like deer feeders and stuff). The car jumper packs are nice because 1) they should be carried in the car trunk so they're handy, 2) they are easily recharged in either the car through the cigarette lighter, or most have a household wall-plug charger, and 3) they do double duty, handily starting your car if you leave the lights on or if the battery is flat on a cold morning, in addition to launching rockets.
Another mod to the launcher that is VERY useful is to ditch the silly little flashlight bulb Estes uses for a 'continuity light' and replace it with an LED-- either a bulb-based LED bulb replacement (pinball machine LED bulb, LED flashlight bulb, etc) or wire in "LED indicator" units from Radio Shack-- you can even use regular LED's swiped from old electronics if you solder a resistor to them to reduce the current across the LED semiconductor bridge to prevent it from burning out. LED's GREATLY reduce the power drawn from the batteries during continuity tests and also make the controller safe for use with low-current ignitors like the Quest Q2G2's, which can be fired by installing the safety key on regular Estes controllers because the bulb allows too much power to flow to the ignitor, firing it.
Here's a wiring diagram and an internal components diagram and a couple pictures of my modded Estes controllers. I also installed 110V cord ends (available at Home Depot, Lowe's, or any hardware store) so I can use a regular extension cord for launch leads, by plugging the extension cord into the controller at one end and the clip leads plugged into the other. It's not a terribly difficult conversion and it only takes about $15 bucks in parts, and a soldering iron. My modded Estes controllers can do anything an Interlock controller or Go Box controller (among others) can do without costing $60 or more... and I have the satisfaction that "I did it myself". You can also build your own using switches from Radio Shack or the hardware store...
Enjoy and hope this helps... OL JR
