Have these observed coupler failures occurred with Estes recommended black powder D12 and E12 motors, or perhaps under higher kick thrust off the pad and maybe hotter composite power beyond what the kit was designed for? Flies nearly out of sight on an E12:
Or maybe did the plastic to cardboard glue joint fail due to the wrong kind of glue? (Ie non-toxic plastic cement, more like non-adhesive plastic cement)
PS - I made my own twist lock coupler/partial baffle on this recycle bin rocket (an Excalibur upscale to 24mm power, not quite as big as a MM) and I run the Kevlar line up from the engine mount and fish it through the coupler to the nose cone and chute, just in case...but it has worked great with no problems.
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