In my experience, that's almost always the case with umbrella skins. We use a general rule of thumb about sewing ripstop gores for parachutes of no more than ~8 stitches per inch. I'm sure I could look up where I remember that from, probably Naka or even instructions from ripstopbytheroll.com......and it comes down to many of the unbrella skins that I've looked at to make parachutes from have a tighter stitch than that. Thus, it seems that the skins are more likely to tear at the seams because of that factor alone.
In normal use, an umbrella skin would never encounter the type of forces that an off-nominal deployment would subject it to (maybe short of Jim Cantore doing a hurricane report on live TV)....so we're lulled into a false sense of security about it's integrity.
Every single failure I've seen of an umbrella skin parachute was along the commercial seam line and occurred with an off-nominal deployment. Not saying that if everything goes perfectly as planned that they're not sufficient, but we're supposed to plan for the worst in our safety systems and recovery gear, no?
I stopped even looking at them as source material when I saw one fail and have a delayed opening with some authority that tore out every single stitch in it along the seam lines (but not one single stitch of shroud lines was even stressed when we inspected the wreckage), and the rocket came down with 6 nicely shaped triangle streamers. Opening hit so hard we could hear a loud bang, and watched as the parachute all but exploded into rags. The event was quite impressive, if somewhat dismaying for the ultimate fate of the rocket.
And yes, I think that something commercially available for rocketry would have fared better. I've seen a few similar events where the drouge charge never popped the rocket apart at apogee, and the rocket came in ballistic and deployed the main at the prescribed altitude......and all promptly failed to some degree, but NEVER to the degree that every single stitching seam tore on the canopy like the umbrella skin event.
I'm not saying you are wrong to not use umbrella skins for chutes, but I don't agree with your "
we're supposed to plan for the worst in our safety systems and recovery gear" statement because most of what is being discussed are not "safety" systems in my opinion, in that they are not there to insure the safety of people, only the undamaged "
safe" return of the rocket.
I define safety systems to be systems that insure the safety of people at the launch, not keeping the rocket unbroken. Safe distances, pad setup vs. wind direction, LCO warning procedures and safety codes are the things the ensure personal safety. Anything done to ensure an undamaged (
safe) recovery of a rocket is only adding to the personal safety of flyers and spectators by very small decimal points as to be almost negligible. We call it a "safe" landing and "safety systems" because it's convenient to use those terms, but almost all of the time we are talking about making sure the rocket is recovered in a flyable condition, not safety of people.
I don't think we can plan for the worst in "safety"/recovery systems or even outside nominal in many cases. If you do that, you over build, end up over weight, and can seldom meet the intended use of the rocket. Recovery systems, like all the systems of the rocket are managed by risk vs. cost vs. requirements. I'm not using 9/16" Kevlar shock cords and 3/8" u-bolts in what should be a 4 lbs. rocket because the worst case of a failed apogee charge and successful main charge might deploy the main at 300 mph. If that happens, my rocket and most of it's parts are a write off. I'll go build another one.
Sure, a rocket could fall on someone if that rocket's recovery fails, but they could also get struck by lightening. Which is the more likely? With the safety codes, safe distances, etc. I suspect the lightening, certainly being injured in a car accident going to and from the launch. The only really "safe" option would be to not launch at all.
Just my thoughts on this. That's why I don't have a problem using umbrellas skins as chutes. If they fail in an other than nominal flight, so be it. I'll just pick up the pieces and move on.