I'm specifically interested in the hatch covers on the upper corrugations. Most models (including Chan's and RS Barker's) seem to model those covers as flat pieces sticking out above the corrugations but your drawings suggest the covers were corrugated.
The covers were corrugated. See the photo below left, of A-002’s main body. The access cover is where the “U” is in “UNITED STATES” is located.
What leads some astray, like Chan, are pre-flight photos like the one at the right that show things that were not that way when it took off. At least one of those covers was removed and had a red covering put over it during the times when there was no need to access it inside, but thy did not bolt the real cover back on until shortly before flight. Otherwise they would inevitably be taking the real cover on and off and on and off. So, a model with a red cover has modeled something it did not have when it flew. Again in the photo at lower right, you can see a lot of things that were not in flight shape, such as a lot of black tape holding temporary lines or cables in place, and so forth. Even parts missing, like the forward portions of the Fin Root Fairings. Also, another hatch opening (near the pad’s yellow tower) was filled temporarily with a bolted-on connector for a large air conditioning hose that was usually attached to keep the solid rocket motors inside from getting hot (remember this was flown in White Sands, N.M., and the vehicle was exposed to the weather, including the sun.). In that photo, the work tower had been rolled back temporarily so the hose was not attached, so it was plugged. Before launch, the work tower was rolled back, that hose adapter was removed, the red cover was removed, and the real flight covers were attached,
2.5 years ago, I overheard a scale judge say to someone else that he’d knocked points off of my model for not having the “red cover” on as seen in a photo. I told him no, there was no red cover when it took off. But he kept insisting you model the photo. Then I pointed out the things that were also wrong in the preflight photo, as mentioned above above, and no flight photos ever showed anything else (red or dark gray in B&W pics) where the covers were. I was pretty shocked even he could make that mistake, he’s been a scale judge for a long time (I will not say who, other than no, not Peter Alway. I might still be in a coma if Peter Alway had made this mistake).
What I have done to model those hatches is this. I have cut out some white decal film to the shape of the hatch, making it wide enough to account for the shortening effect of the corrugations (as I also had to do for the UNITED STATES lettering). I applied the white decal in place, using a lot of decal setting solution and a scrap piece of the corrugated plastic used for the main body (Evergreen “Metal Siding”

. The corrugated plastic was pressed on to help force the decal to fit into the corrugations. After the white decal dried, then the main body was painted. So, the white decal simply made the outline of the access covers stand out. Technically it is not quite right, since the hatches were flush, and did not stick out the thickness of the white decal, but it was certainly beyond my modeling skills to cut out an opening the cut out a perfectly matching cover, even once, much less three times.
BTW - the photos got reduced in size somewhat in the upload. Here is a link for a larger B&W pic:
https://homepage.mac.com/georgegassaway/GRP/Scale/DATA/JoePhotos/A-002/64-H-2456.jpg
And a larger color pic:
https://homepage.mac.com/georgegassaway/GRP/Scale/DATA/JoePhotos/A-004/S-65-19886-big.jpg
- George Gassaway
