So- I have the final shape for the kit- now comes the question of ballasting the lifting body. The problem here is that in most of my test shapes I used lead. But in the kit, the builders will be placing the ballast into the lifting body after they assemble the pieces- meaning that THEY will have to "handle" the ballast material. We all know how some people really freak out about handling lead- as if it were radioactive or something. So to avoid freak outs as well as law suits and recalls I'm once again going back to my original 1977 lifting body for the answer... BBs. Common BBs that you'd use in an air gun- they're cheap, easy to measure correctly, safe to handle and they fit well into the nose. Since the lifting body is fairly small, this should work well as an answer.
On another side-note, I took the oversized lifting body being used as a prop in the video and using the rubber band method launched it a few times at MDRA last Sunday. The first few launches were... well.. a bit unnerving. The thing really sails and does a huge loop when launched (Just as it does when deployed from the booster at altitude). Several times it bottomed out the loop and once nearly took my 17 month old daughter with it- even though I was standing about 75 feet away! I went farther out in the field... After some body flap adjustments, I finally got some flights out of it (foose4string can confirm that). My idea, however, was to get some in-flight video of it... but there was no way. The flights were too short and their path too unpredictable to catch any video.
Ive just constructed a lifting body to kit instruction specs. And will now ballast it (as outlined above), then it will be used in flight tests- first to test out the adjustable body flap (which will be deleted if it does not have highly positive performance enhancement. Mainly because of cost and, most of all, the labor involved in placing it into the kits.) Following those tests Ill test fly the stack on the selected booster. (See the booster choices in the photo)