Captain Ron
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- Jan 30, 2011
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Just finished the construction of my "Cherokee-E" using most of the parts from the Estes CC Express.
parts used from kit:
PNC-55AC nose cone
BT-55 body tube
2 -AR-5055 green centering rings
1-AR-2050 engine block
1 -main engine mount tube
launch lug
In addition:
"E" engine hook
49" 1/8" braided elastic for shock cord
96" 1.75" wide Bright orange crepe paper for streamer
1/8 balsa wood stock
decals from excelsior Rocketry
I first started with the engine mount, using the parts from the kit I first cut a 1/8 slot in the main engine tube for the E engine hook leaving it extend past the tube end about 3/8". One green centering ring was glued 1/4" from the forward end and I cut a notch in the rear centering ring to allow free movement of the engine hook and that was glued even with the engine mount tube. I applied a fillet of glue along the centering rings, once dry they were sanded and test fitted in the body tube so the engine mount would slide freely, not snug.
While the glue was drying I printed up a 3 fin guide pattern and made my marks on the body tube for the fins and launch lugs.
I bought regular 1/8 balsa stock from my local hobby lobby and printed up the fin templates using the plans on JIMZ's web site and carefully cut out the fins using a new #11 Xacto knife and 6" metal ruler, some sanding here and there and I think they came out perfectly.
I used Titebond II wood glue in all construction and mixed up 5 minute epoxy with microballoons for the fillets along the fin roots.
For recovery I choose to replace the kits rubber shock cord for 1/8" braided elastic found at Walmart for under 2 bux, I cut mine out at around 49" or about roughly twice the length of the rocket and used the estes tri fold to mount it. I use a loop to attach my shock cords to the nose cone instead of tying it direct.
Now, the original Cherokee-D came with a 18" chute. I think that would be ridiculous to use unless one plans on not seeing his rocket again and since down here in coastal Texas where i live its very windy so i made up a streamer using crepe paper from hobby lobby 96" long or about 8 feet. Folded over in its center the streamer is attached about 4 inches from the nose cone, so in other words I have two 48" long streamers, instead of one long flowing streamer. I attached the streamer using masking tape.
I guess you can use the kits 12" parachute, I chose a streamer recovery first because Im concerned about the wind down here in coastal south Texas. Especially with a E9 engine, Im expecting this thing to be a beast..
The CC Express is a great kit to bash. i could have made a 2 stage Cherokee "double D" using pretty much all the parts in the kits , just make the fins and there ya go.
I havent flown it yet as Its still naked and I have yet to order the decals. Sorry but I didnt take too many pics but here is what it looks like now.
hope you guys dig it...
In addition to cloning the Cherokee-D the CC Express can also clone the Estes #1924 Defender, which its practally identical to. which happens to be my next project. A E powered Defender. I already have the fins cut for the Defender using the smaller sustainer fins from the CC Express.... The fourth fin on the right is the original CC Express fin for comparison.
parts used from kit:
PNC-55AC nose cone
BT-55 body tube
2 -AR-5055 green centering rings
1-AR-2050 engine block
1 -main engine mount tube
launch lug
In addition:
"E" engine hook
49" 1/8" braided elastic for shock cord
96" 1.75" wide Bright orange crepe paper for streamer
1/8 balsa wood stock
decals from excelsior Rocketry
I first started with the engine mount, using the parts from the kit I first cut a 1/8 slot in the main engine tube for the E engine hook leaving it extend past the tube end about 3/8". One green centering ring was glued 1/4" from the forward end and I cut a notch in the rear centering ring to allow free movement of the engine hook and that was glued even with the engine mount tube. I applied a fillet of glue along the centering rings, once dry they were sanded and test fitted in the body tube so the engine mount would slide freely, not snug.
While the glue was drying I printed up a 3 fin guide pattern and made my marks on the body tube for the fins and launch lugs.
I bought regular 1/8 balsa stock from my local hobby lobby and printed up the fin templates using the plans on JIMZ's web site and carefully cut out the fins using a new #11 Xacto knife and 6" metal ruler, some sanding here and there and I think they came out perfectly.
I used Titebond II wood glue in all construction and mixed up 5 minute epoxy with microballoons for the fillets along the fin roots.
For recovery I choose to replace the kits rubber shock cord for 1/8" braided elastic found at Walmart for under 2 bux, I cut mine out at around 49" or about roughly twice the length of the rocket and used the estes tri fold to mount it. I use a loop to attach my shock cords to the nose cone instead of tying it direct.
Now, the original Cherokee-D came with a 18" chute. I think that would be ridiculous to use unless one plans on not seeing his rocket again and since down here in coastal Texas where i live its very windy so i made up a streamer using crepe paper from hobby lobby 96" long or about 8 feet. Folded over in its center the streamer is attached about 4 inches from the nose cone, so in other words I have two 48" long streamers, instead of one long flowing streamer. I attached the streamer using masking tape.
I guess you can use the kits 12" parachute, I chose a streamer recovery first because Im concerned about the wind down here in coastal south Texas. Especially with a E9 engine, Im expecting this thing to be a beast..
The CC Express is a great kit to bash. i could have made a 2 stage Cherokee "double D" using pretty much all the parts in the kits , just make the fins and there ya go.
I havent flown it yet as Its still naked and I have yet to order the decals. Sorry but I didnt take too many pics but here is what it looks like now.
hope you guys dig it...
In addition to cloning the Cherokee-D the CC Express can also clone the Estes #1924 Defender, which its practally identical to. which happens to be my next project. A E powered Defender. I already have the fins cut for the Defender using the smaller sustainer fins from the CC Express.... The fourth fin on the right is the original CC Express fin for comparison.
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