Homemade Fin Alignment Guide

[qquake2k]

I "borrowed" Gabe's design for a homemade fin alignment guide, seen here:

https://gklandes.blogspot.com/2009/02/getting-our-fins-on-straight.html

I made mine from MDF, and made a couple of changes in the design. I didn't glue the top and bottom together, and used a shim to correct for the fin offset, which was Bravo52's idea. By screwing it together and using various shims, I can use any thickness fin stock.

 

[qquake2k]

More photos.

 

[qquake2k]

A couple of things I'm going to change. I don't like the rubber bands, because they "grab" the body tube, and it's difficult to rotate the tube to make minute adjustments. I'm going to use elastic instead. I'm hoping it'll put enough pressure on the tube to hold it in place, and yet allow it to rotate if need be.

I need to put longer dowels on the bottom, to allow room for the already glued on fins as you rotate the body tube. I had to set it on blocks the first time I used it, when I got to the third fin.

And I need to find some sort of clamp to hold the fin in place. I just set a heavy battery on it to hold it down, but I want something that puts a little more pressure on it.

Overall, I'm very pleased with how it works. It's much easier and more accurate than holding the fin in place while the glue sets up. It's a simple yet clever design, one of those "Why didn't I think of that?" designs. Thanks Gabe!

 

[Bravo52]

Gabe, what about counter-sinking some metal in the fin platform and using a magnet? Just a thought.

I love this design. It's simple and it works. Now, I also get to "over engineer" and totally screw up the KISS principle it was designed under......


'Cause that's what we do!

 

[tomar]

I made mine from MDF, and made a couple of changes in the design. I didn't glue the top and bottom together, and used a shim to correct for the fin offset, which was Bravo52's idea. By screwing it together and using various shims, I can use any thickness fin stock.

I am glad to see you found the flaw in the original design. It may not be a major issue with 3/16" balsa fins, but when you get to 1/4" Birch plywood, it is noticable.

I mount the jig on the edge of the work bench to allow the fins already attached to hang down out of the way. I've been using this method for about 8 years now with fabulous results.

I tried mounting the jig on the long end opposite the V so the V was up, but aligning the mark for the fin placement was hard to see as it was on the bottom of the tube.

 

[qquake2k]

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I am glad to see you found the flaw in the original design. It may not be a major issue with 3/16" balsa fins, but when you get to 1/4" Birch plywood, it is noticable.

I mount the jig on the edge of the work bench to allow the fins already attached to hang down out of the way. I've been using this method for about 8 years now with fabulous results.

I tried mounting the jig on the long end opposite the V so the V was up, but aligning the mark for the fin placement was hard to see as it was on the bottom of the tube.

I think the original designer compensated by making the bottom piece slightly wider than the top piece. You can see it here:

https://picasaweb.google.com/gkland...djSlmLY&feat=embedwebsite#5300534500323588322

It was jerry (Bravo52) that came up with the shim idea. I think using shims makes it much more versatile.

 

[TheAviator]

I like this design; I think I'm going to make a miniature version for my competition rockets. Heck, my dad probably has enough scrap wood in the basement to make one.

The only (very very minor) flaw I can see is that you can't do more than four fins, otherwise you start running into the jig. However, that can be easily fixed by trimming the bottom board back at an angle at the fin mount section, so not really a flaw so much as "Hey, I should do that on mine."

Also, I think rather than screwing mine together, I'm going to use two or three bolts with wing nuts so that the shim can be changed out a little more easily. Also, the extra shims can simply be kept on the the bolts outside of the jig.

 

[new2hpr]

With screws or bolts holding the two halves together (with shim in between), how do you guys align the two parts? Do you have dowel pins or hard stops somewhere?

Neat simple idea. I'd like to make one, at least for little rockets, so more details, please!!

-Ken

 

[qquake2k]

With screws or bolts holding the two halves together (with shim in between), how do you guys align the two parts? Do you have dowel pins or hard stops somewhere?

Neat simple idea. I'd like to make one, at least for little rockets, so more details, please!!

-Ken

The bolts hold the two halves together in alignment. I didn't use dowel pins or anything else.

 

[KarlS]

Instead of rubber bands, how about using 1 inch wide braided nylon elastic? Secure the elastic on the bottom of the jig and use a 3 or 4 inch long strip of hook and loop on the top of the jig with a 1 or 2 inch h&l on the end of elastic.

 

[AHansom]

I like the way the rubber band just hooks over the dowels. Looks like its easy to take on and off. Have you tried just putting a small piece of paper between the body tube and rubber band to let it slip?

Andy

 

[Fred22]

Awesome pictures and a great idea Simple is good. I think you're on the right track with the elastic idea.
Cheers
fred

 

[qquake2k]

Awesome pictures and a great idea Simple is good. I think you're on the right track with the elastic idea.
Cheers
fred

I wish I could take credit for the idea, but I did take the pictures. LOL

I've been using elastic for quite some time now, and it works much better than the rubber bands. I use elastic on my bigger fin alignment guide, too.

 

[Fred22]

I wish I could take credit for the idea, but I did take the pictures. LOL

I've been using elastic for quite some time now, and it works much better than the rubber bands. I use elastic on my bigger fin alignment guide, too.

them are mighty big fins
Cheers
Fred

 

[rockets4kids]

I like this design; I think I'm going to make a miniature version for my competition rockets. Heck, my dad probably has enough scrap wood in the basement to make one.

Someone, I believe it was MicroMeister, posted an article about his fin alignment guide for small competition rockets not too long ago. It was the same basic design as this, appeared to be made from 1/4" aluminum plate, and I am guessing that the bevel was cut on a milling machine.

I assumed the design was unique, and planned to scale it up in pretty much exactly the way shown here. I have a table saw and a bunch of scrap MDF and planned a design pretty much exactly as shown here. It is sure nice to know the jig design scales up and down.

It seems as if several jigs may actually be in order to work for rockets of differing sizes.

 

[qquake2k]

them are mighty big fins
Cheers
Fred

Yeah, that's my LOC-IV and Hyperloc 835. The bigger fin alignment guide works well with 4" body tubes.

 

[qquake2k]

Someone, I believe it was MicroMeister, posted an article about his fin alignment guide for small competition rockets not too long ago. It was the same basic design as this, appeared to be made from 1/4" aluminum plate, and I am guessing that the bevel was cut on a milling machine.

I assumed the design was unique, and planned to scale it up in pretty much exactly the way shown here. I have a table saw and a bunch of scrap MDF and planned a design pretty much exactly as shown here. It is sure nice to know the jig design scales up and down.

It seems as if several jigs may actually be in order to work for rockets of differing sizes.

I've used my two fin guides with body tubes from 3/4" to 4". I think you'd probably need a bigger one for tubes larger than 4".

 

[Micromeister]

Someone, I believe it was MicroMeister, posted an article about his fin alignment guide for small competition rockets not too long ago. It was the same basic design as this, appeared to be made from 1/4" aluminum plate, and I am guessing that the bevel was cut on a milling machine.

I assumed the design was unique, and planned to scale it up in pretty much exactly the way shown here. I have a table saw and a bunch of scrap MDF and planned a design pretty much exactly as shown here. It is sure nice to know the jig design scales up and down.

It seems as if several jigs may actually be in order to work for rockets of differing sizes.

Rockets4kids:
No both the plastic prototype and 1/4" aluminum model were cut on a cheapy B&D bandsaw both can handle up to BT-55 dia models.

I have a larger version made from 3/4" benelex 402, a very dense electrical barrier board, lignin resin cellulose high pressure laminate designed to take & hold precise dimensions despite temp & humidity changes. I was leary of using other woods or MDF bacause of warpage concerns. I've used the larger version on models as large as BT-101 which is very close to 4" diameter with interal mandels and 2" wide leather straps retainers, worked quite well.
As this thing was always a pretty ugly piece of utility equipment I never thought to take pics of it. Since I've been heavily into MicroMaxing for the last decade or so I'll have to dig it out of the back room and snap a couple.

Heres a couple of the front & back smaller set-up showing the hold-down strap clamp, the same set-up used in the larger fixture.

 

[Stymye]

nice work !
I would like to see someone come up with a fixture that aligns each fin relative to the other fins , like on a 3 fin rocket and... adjusts for fin thickness.
I have seen a ton of fixtures that allow the builder to glue a fin on strait , lets be honest ...that doesn't really require a complex fixture.

 

[rockets4kids]

nice work !
I would like to see someone come up with a fixture that aligns each fin relative to the other fins , like on a 3 fin rocket and... adjusts for fin thickness.
I have seen a ton of fixtures that allow the builder to glue a fin on strait , lets be honest ...that doesn't really require a complex fixture.

As Micromeister pointed out in another thread, the critical issue with mounting fins is getting the vertical alignment perfect. The slightest fraction of a degree off vertical will cause a major performance hit.

Fins not spaced perfectly even around the BT, or fins whose axis doesn't pass through the centerline cause far less of a performance hit. A few degrees off here will have a negligible effect on performance.

The design of this jig is to optimize the most critical alignment issue. Just eyeballing the rest is generally good enough. It should be considered an exercise to the reader to extend this jig if that additional functionality is desired. ;-)

 

[Micromeister]

nice work !
I would like to see someone come up with a fixture that aligns each fin relative to the other fins , like on a 3 fin rocket and... adjusts for fin thickness.
I have seen a ton of fixtures that allow the builder to glue a fin on strait , lets be honest ...that doesn't really require a complex fixture.

Basicly Stymye contest performance doesn't give a rats rosey patutie weather the fins are exactly 90 or 120° apart. That aspect just isn't nearly as critical to peak performance as having them aligned perfectly (or as close as we humans can come) with the centerline direction of travel.

Art Rose designed and someone is selling a Beautiful precision fin alignment jig that will do both to 1 degree of accuracy between fins while maintaining dead on straight alignment and is adjustable for various fin thicknesses. The jig and 10,13 & 18mm motor mandrels were about 500-600 bucks the last time I looked. Just a little rich for my blood but a beautiful piece of engineering (Photos below)

A few degrees one way or another between fins make almost no difference in achived altitude but just a fraction of a degree off on a single fin causing the slightest spin can cost 5, 10 or more percent of total achived altitude.
My concentration when creating models for whatever motor class competition is a total lack of spin. Weather the fins are absolutely evenly space wasn't even really considerd when creating my alignment jig. If spacing were the concern we could just use the old Estes fin jig or simply sight the fins on as has been done for decades.

 

[Alpha]

I was skeptical when I first looked at this thing. I made one this past weekend out of a 2x6 Red Cedar and I am REALLY impressed. I had always just eye-balled the fins and then would sort of watch them on and off as the epoxy dried to make sure they were straight. No more - This thing just works and your fins come out straight as can be.

I primarily make 2.56 - 4 inch rockets and this jig can handle them all. The posts on the bottom are 4" to be able to easily handle a 4" rocket as the fins are rotated. I used one of the many printed fin alignment guides just to put a mark on the tube where the fin is located. You also need to put a shim between the two big wood pieces which is the same thickness as the fin you are attaching. I just used a couple of spare wood fins which were the same thickness and it worked great! Just put the tube in this jig, wrap the elastic firmly around the tube, epoxy the edge of the fin, clamp it down and see you later.

I am not easily impressed but this thing works really well and makes fin alignment a snap. I also found a use for the elastic which seems to come in many of my kits.. Keep it simple!

Thanks for sharing!

 

[qquake2k]

I've used my two fin guides with body tubes from 3/4" to 4". I think you'd probably need a bigger one for tubes larger than 4".

As it turns out, the larger of my fin alignment guides works great with 5.5" tubing.

 

[K'Tesh]

Those fin jigs are really impressive! I've gotta get me one of those someday.

 

[qquake2k]

Those fin jigs are really impressive! I've gotta get me one of those someday.

They're pretty easy to build. They've been indispensable to me. I was even able to modify the larger one to use with 7.5" tubing.

https://www.rocketryforum.com/showt...t-scratch-build-yet-Bluto&p=681412#post681412

 

[OzHybrid]

I'm reviving this thread because it has so much genius in it. Poke.

 

[bjphoenix]

I'm reviving this thread because it has so much genius in it. Poke.

I built a fin jig a few years ago. I thought about it a lot and simplified it in my brain then built it. Someone referred me to this old thread or one like it which has a much better design than mine so I built one like this instead. I have a table saw and do woodworking so it was easy to build- cut an angle on a couple of pieces of scrap wood and it helps to cut the angled part off in the area where the fins will be.

It is easy to use and works well. I have used mine for rockets up to BT80 size. I don't find the need to use clamps, I just lay the fin on the shelf and slide it over until it touches the body tube then I walk away. Depending on the size of the fins in some situations I might set a small weight on the fin. The fins will be straight and as accurate as my pencil marks.

If you look at the photos in my post of this thread the 10th rocket has 2-part fins. With this jig you can put on both parts and the same time and they will align perfectly in all directions.
https://www.rocketryforum.com/threads/i-want-to-see-your-rockets-made-of-bt60s.188369/#post-2634840

 

[cls]

I'm reviving this thread because it has so much genius in it. Poke.

Thanks! Serendipitous, last night I was trying to remember this jig and just couldn't..

 

[BABAR]

A couple of things I'm going to change. I don't like the rubber bands, because they "grab" the body tube, and it's difficult to rotate the tube to make minute adjustments. I'm going to use elastic instead. I'm hoping it'll put enough pressure on the tube to hold it in place, and yet allow it to rotate if need be.


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create “sleeves” with cut spare body tube of same diameter. Don’t need to be complete, in fact easier to leave the cut side open. Slip these between the rubber bands and the rocket. voila, rotates easily, AND can slide up or down easily (latter may be good or bad.)

Alternative is a plastic straw segment, with 50% diameter cuts on outside of curve to allow it to curve to conform to rocket body.

 

[lakeroadster]

I'm going to build one of these... I mean, they're just old school cool!

I spent some time knocking out a drawing, with both sides mitered to enable using it for BT-20 through T-400 tubes.

Link to Build Thread: Lakeroadster's Fin Alignment Guide

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