DynaSoar
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Here's the problem: I'm trying to come up with a sort of a flap (a K-F airfoil) that I can add onto a glider wing that'll stay in place during flight, but can be removed. It has to be light and smooth and hold snuggly enough to the wing. One side has to fit flush across its dimensions, the other side has to be slightly raised from the surface so that it leaves a "stair-step" discontinuity. Here's a link to what I'm trying to work on: https://www.rexresearch.com/klinfogl/klinfogl.htm The result can be hollow all the way underneath, or just folded over as if solid.
While I was building my Estes ARV Condor (https://estesrockets.com/products/product174.html) which is going to serve as the test bed for this project since it has two identical gliders, it occurred to me that the molded plastic parts that came with it were just about the right stiffness and weight. Now, I don't have vaccuum molding equipment. But I'm wondering if the kind of heat moldable plastic that's used is available, and if so, what it takes to mold it. Anyone ever worked with any heat moldable plastic like this? I did try cutting them out of various kinds of paper, but it doesn't have the spring enough to grip the wing without some kind of adhesive, and I can't glue it because I need to (a) switch it from top vented to bottom vented to test which is better, and (b) switch it between the two gliders for multiple tests to balance out any bias in the glide time measures due to differences in them.
While I was building my Estes ARV Condor (https://estesrockets.com/products/product174.html) which is going to serve as the test bed for this project since it has two identical gliders, it occurred to me that the molded plastic parts that came with it were just about the right stiffness and weight. Now, I don't have vaccuum molding equipment. But I'm wondering if the kind of heat moldable plastic that's used is available, and if so, what it takes to mold it. Anyone ever worked with any heat moldable plastic like this? I did try cutting them out of various kinds of paper, but it doesn't have the spring enough to grip the wing without some kind of adhesive, and I can't glue it because I need to (a) switch it from top vented to bottom vented to test which is better, and (b) switch it between the two gliders for multiple tests to balance out any bias in the glide time measures due to differences in them.