Epoxy and the microwave; interesting

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Commercial chem labs use microwave digestion for some samples before analysis with a spectrometer (ICP-OES, or ICP-MS). The really high thruput labs (say 30k samples per week) buy microwaves from Kmart and throw them out when they blow up. The expensive chemistry digester are sometimes not worth the money.
 
The Arrhenius equation applies in so many domains.
https://en.m.wikipedia.org/wiki/Arrhenius_equation
Yep. The “microwave effect” was hotly debated for years in synthetic chemistry circles. It was tempting to believe because the rate accelerations when routine reactions were MW irradiated were so dramatic. But the general consensus now is that it’s just a really efficient way to heat a reaction. Arrhenius is undefeated.
 
While I have not tried it in my own kitchen, apparently a microwave can be used to melt small quantities of metal, fuse glass, etc, using a silicon carbide crucible. The silicon carbide absorbs the microwave flux and gets hot enough to melt gold.

You can also buy a small kiln for the microwave intended to heat and fuse glass for jewelry, stained glass work, etc.

Seems like a pretty cool thing to try out. In the backyard. Plug the microwave in on a extension cord you can yank out of the wall ...
 
Back to the original observation about cure time.

Back of the envilope numbers to follow...

Rough order of magnitude, the cure time for epoxy halves with roughly each 10 degrees C increase in temperature.

Normal room temperature is approximately 21 degrees C. Too hot to touch is probably somewhere around 70 degees C, so roughly 50 degrees C difference.

So that would be yield approximately 2 ^ (50/10) times the cure rate. Or 32 times faster.

However epoxy is also generally exothermic on cure. So instead of its heat being released over a day or so, it is now being released over a much shorter time interval. It can easily self-heat to higher temperatures once it is this hot.

Given these factors, having a cure time reduced from days to an hour seems reasonable to me. Method of heating optional.

Of course the mechanical properties of the resultant solid are different than what one would have for the normal cure cycle.

Gerald
 
It can easily self-heat to higher temperatures once it is this hot.
Reminds me of a story... a "custom composites company" had a customer who quit ordering "stuff" unexpectedly... a while later a "new" employee noticed some significantly outdated epoxy and asked what to do about it... a manager said just mix it up in "batches". That makes it non-hazardous, and the cured product can be disposed of.

The new employee mixed a few 5 gallon pails of harder into the (2) 55 gal drums of resin.....it was a 4:1 or 5:1 ratio product. THANKFULLY HE HAD MOVED THEM OUTSIDE the reaction got so hot and fast it couldn't vent foaming gasses fast enough out the little opening in the drum lid, and ruptured the drums, it was also a smoldering mess for a while.

Their "new hire orientation" included a section on batch size after that....
 
<lecture mode on>

As it turns out, the frequency, 2.54GHz, isn't a special frequency for hydrogen or water molecules. Some molecules or groups on molecules are polarizable; they have, or can be made to have, a + end and a - end. Absorbed microwaves cause rotational vibrations in polarizable molecules. The vibrations essentially cause friction between moving molecules, which results in heat.

Some materials are more susceptible to microwaves than others. Water, sugars, and oils/fats heat quite rapidly.

Quiz on Friday. ;)

Best,
Terry
So we should microwave our sugga motor? [tongue in cheek do not do]
 
<lecture mode on>

As it turns out, the frequency, 2.54GHz, isn't a special frequency for hydrogen or water molecules. Some molecules or groups on molecules are polarizable; they have, or can be made to have, a + end and a - end. Absorbed microwaves cause rotational vibrations in polarizable molecules. The vibrations essentially cause friction between moving molecules, which results in heat.

Some materials are more susceptible to microwaves than others. Water, sugars, and oils/fats heat quite rapidly.

Quiz on Friday. ;)

Best,
Terry
Paradoxically, tomato based spaghetti sauces are very resistant to microwave heating. The noodles never get hot. In event of microwave emergency, slather up with tomato paste, and you'll be fine!
 
Paradoxically, tomato based spaghetti sauces are very resistant to microwave heating. The noodles never get hot. In event of microwave emergency, slather up with tomato paste, and you'll be fine!
I have to disagree. My experience: tomato-based sauces (in a jar) heat rather quickly in the microwave. Might be due to the sugar that's present in almost every 'murican dish, whether bread, spaghetti sauce, chili, or what-have-you.
 
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