luke strawalker
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- Oct 8, 2006
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Finally got around to starting my Discoverer Thor build today. GREAT kit! The instructions are a hoot. No sense boring anyone with another build thread, since this kit is very straightforward, but I HAVE got a couple ideas to share, and invite comments, questions, or ideas...
First the instructions recommend electrical tape be wrapped around the motor hook. I kinda scratched my head over that one... The electrical tape I've been using all these years (the black stretchy plastic tape) has sort of a gummy sticky adhesive to it that seems to only soften with heat. I've worked on electrical harnesses on farm tractors and stuff and it seems like the electrical tape adhesive gets VERY gummy and soft and 'turns loose' after a while, especially when exposed to heat, and the plastic ribbon itself that the adhesive is applied to tends to get very hard, stiff, and brittle. I just redid a trailer wiring harness and the adhesive had disappeared and was literally nonexistant, and the plastic ribbon had hardened the point it came off as a spiral that would break after a turn or two, just snap off. Granted the sun, rain, and all would work on it more on a trailer hitch than inside a rocket, but the heat wouldn't do it any favors, as I've seen similar effects under the tractor hood on wiring harnesses. I didn't want to risk it, especially on the motor tube which will 'heat soak' from the motor casing and since it's INSIDE the rocket where it would be nigh impossible to repair if it DID turn loose... At least that's been MY experience with electical tape, that it WILL turn loose after awhile... Any comments/experiences??
SO, I elected to use some other kind of tape. I've had pretty good luck with the blue painter's tape, so I put about 3-4 wraps of that around the motor hook. The blue tape is supposed to have a better adhesive than the standard yellow masking tape. I've had the yellow tape adhesive TOTALLY dry out to dust and the paper tape ribbon turn loose, but I've seen it get pretty dry and brittle too and the paper ribbon break easily after drying out. Any thoughts here?? Did I goof?? Best idea I've seen would be the reinforced packing tape, the kind with strings in it... but I didn't have any. Any experiences here with these kinds of tapes?? Recommendations??
One other quick tip before I sign off for the night... I went ahead and did the rocket engine bell. Now I've done a few paper shrouds before, on my SS-17 and Minuteman III and Ares I I'm working on, and now that I have RockSim and it's shroud pattern print feature, considering how great the SRB skirt turned out on my Ares I, and how well it fit, and how well it came out after hardening it with CA, I'm REALLY beginning to like how light a shroud part turns out. I've never done a 'compound paper shroud' like the Zoochman's engine nozzles before, so this was a first. I cut them out carefully, gently curled them around a pencil to 'preroll' them, and put a bit of glue on the tab and used a hemostat to hold the tab straight and tight while the glue dried. After they set up good, I took the hemostats off and gently shaped them to get them perfectly round. Then came the moment of truth, lining the upper half more conical half up with the lower more tubular half to make the 'curved' engine bell. The careful cutting and gluing paid off, as there was VERY little overlap and only the tiniest of gaps, but gluing paper together in a 'butt weld' seam is a pain in the butt to say the least... SO I came up with a quick fix that REALLY made the job easy and the results look pretty darn good so far...
I cut the edge off the bottom of the wrap sheet about 3/16 of an inch wide, a strip about 4 inches long (just to have plenty) and then cut roughly 3/16 squares off the ends of the strip for 'joiner tabs'. I then put a dab of glue on 4 of these with my finger and installed them on the upper lip of the lower engine bell half, with about half the tab sticking up above the edge of the bell, and then after the glue set on those, I gently bent them over a little bit to match the slope of the upper engine bell half and put a bit of fresh glue on them and a tiny swipe of glue around the top and bottom bell half edges where they would join, and put the two halves together. The tabs hold the edges butt edge to butt edge yet give you something more substantial to glue to, and should really strengthen the joint without a lot of weight. I've got it all laid up on the bench to dry for the night. More info/pics probably Sunday
I also hardened the nosecone and transition with CA, since I don't like to see the balsa stuff get dinged up so easily. I did that on the balsa frustum for my Ares I and it turned out really well I thought, turns balsa into 'steel' without the weight I was gonna CA harden the fins before I paper wrapped them but forgot to before I started papering them, but I don't know if it would be worth the trouble, especially on papered fins anyway...
For anybody wanting to 'get their feet wet' with something other than Estes RTF/rediculously easy kits, the Discoverer Thor is the kit for you. It's easy enough but definitely has the flavor of a 'builder's kit' and encourages you to learn new skills or perfect old ones, and the rocket looks really cool
Good luck! OL JR
First the instructions recommend electrical tape be wrapped around the motor hook. I kinda scratched my head over that one... The electrical tape I've been using all these years (the black stretchy plastic tape) has sort of a gummy sticky adhesive to it that seems to only soften with heat. I've worked on electrical harnesses on farm tractors and stuff and it seems like the electrical tape adhesive gets VERY gummy and soft and 'turns loose' after a while, especially when exposed to heat, and the plastic ribbon itself that the adhesive is applied to tends to get very hard, stiff, and brittle. I just redid a trailer wiring harness and the adhesive had disappeared and was literally nonexistant, and the plastic ribbon had hardened the point it came off as a spiral that would break after a turn or two, just snap off. Granted the sun, rain, and all would work on it more on a trailer hitch than inside a rocket, but the heat wouldn't do it any favors, as I've seen similar effects under the tractor hood on wiring harnesses. I didn't want to risk it, especially on the motor tube which will 'heat soak' from the motor casing and since it's INSIDE the rocket where it would be nigh impossible to repair if it DID turn loose... At least that's been MY experience with electical tape, that it WILL turn loose after awhile... Any comments/experiences??
SO, I elected to use some other kind of tape. I've had pretty good luck with the blue painter's tape, so I put about 3-4 wraps of that around the motor hook. The blue tape is supposed to have a better adhesive than the standard yellow masking tape. I've had the yellow tape adhesive TOTALLY dry out to dust and the paper tape ribbon turn loose, but I've seen it get pretty dry and brittle too and the paper ribbon break easily after drying out. Any thoughts here?? Did I goof?? Best idea I've seen would be the reinforced packing tape, the kind with strings in it... but I didn't have any. Any experiences here with these kinds of tapes?? Recommendations??
One other quick tip before I sign off for the night... I went ahead and did the rocket engine bell. Now I've done a few paper shrouds before, on my SS-17 and Minuteman III and Ares I I'm working on, and now that I have RockSim and it's shroud pattern print feature, considering how great the SRB skirt turned out on my Ares I, and how well it fit, and how well it came out after hardening it with CA, I'm REALLY beginning to like how light a shroud part turns out. I've never done a 'compound paper shroud' like the Zoochman's engine nozzles before, so this was a first. I cut them out carefully, gently curled them around a pencil to 'preroll' them, and put a bit of glue on the tab and used a hemostat to hold the tab straight and tight while the glue dried. After they set up good, I took the hemostats off and gently shaped them to get them perfectly round. Then came the moment of truth, lining the upper half more conical half up with the lower more tubular half to make the 'curved' engine bell. The careful cutting and gluing paid off, as there was VERY little overlap and only the tiniest of gaps, but gluing paper together in a 'butt weld' seam is a pain in the butt to say the least... SO I came up with a quick fix that REALLY made the job easy and the results look pretty darn good so far...
I cut the edge off the bottom of the wrap sheet about 3/16 of an inch wide, a strip about 4 inches long (just to have plenty) and then cut roughly 3/16 squares off the ends of the strip for 'joiner tabs'. I then put a dab of glue on 4 of these with my finger and installed them on the upper lip of the lower engine bell half, with about half the tab sticking up above the edge of the bell, and then after the glue set on those, I gently bent them over a little bit to match the slope of the upper engine bell half and put a bit of fresh glue on them and a tiny swipe of glue around the top and bottom bell half edges where they would join, and put the two halves together. The tabs hold the edges butt edge to butt edge yet give you something more substantial to glue to, and should really strengthen the joint without a lot of weight. I've got it all laid up on the bench to dry for the night. More info/pics probably Sunday
I also hardened the nosecone and transition with CA, since I don't like to see the balsa stuff get dinged up so easily. I did that on the balsa frustum for my Ares I and it turned out really well I thought, turns balsa into 'steel' without the weight I was gonna CA harden the fins before I paper wrapped them but forgot to before I started papering them, but I don't know if it would be worth the trouble, especially on papered fins anyway...
For anybody wanting to 'get their feet wet' with something other than Estes RTF/rediculously easy kits, the Discoverer Thor is the kit for you. It's easy enough but definitely has the flavor of a 'builder's kit' and encourages you to learn new skills or perfect old ones, and the rocket looks really cool
Good luck! OL JR