This is my first design and I have a couple of questions. The rocket is a BT-60 upper body and nose cone with 3 BT-20's at mid section and a section of BT-60 three inches long at the tail section. The three BT-20's are exposed between the upper and lower BT-60 sections. RocSim shows a marginal stability of 5.69 with three C6-7's loaded. Total rocket length is 38" long. Three fins on back with an individula fin span of 4" and they sweep back extending about 2" past the back of the rocket. Is my loaded stability good enough? With the engines unloaded the stability is 9.87. Is 3/32 balsa good enough for the fins or should I use 1/8" with a paper and glue coat? Any advice/tips would be appreciated.
Hmmm... I'm a bit confused by Rocksim telling you it's "marginally stable" with 5.69 (calibers I presume)?? This doesn't really make any sense... to be 'marginally stable' would imply less than 1 caliber of stability (less than 1.6 inches with a BT-60 tube. Are you sure your settings are right?? The "frontal area" that Rocksim uses to calculate stability might be set to an erroneous reading-- make sure it's set to 'use maximum frontal diameter' in the drop-down menu.
If the fins are 4 inches wide from root to tip, individually, with that rocket length, and swept back 2 inches, and presuming they're placed at the rear of the rear BT-60 body tube, it sure seems like it would pass the TLAR test (that looks about right) especially with a 38 inch rocket length...
Maybe try adding a mass object to the rocket in the nose-- simulate some noseweight and see what that does...
Otherwise, I'd say it sounds about right... if you truly have 5.69 calibers of stability, that is actually OVERSTABLE and will weathercock badly in any wind...
3/32 balsa MIGHT be ok for the fins-- but landings might be kinda rough on them, especially with the fins swept back behind the rocket. I would CERTAINLY paper them for strength though! 1/8 is only 1/32 inch thicker than the 3/32 (1/8 is 4/32) but that slightly thicker fin increases the strength quite a bit. For this size, weight, and power of a rocket, you would GREATLY benefit from papered fins, in either thickness. Actually I'd probably go with 3/16 balsa for extra strength for this large/heavy/powerful of a rocket.
Good luck and hope this helps! OL JR