There are several discussions on the go about how to use deployment bags, so I decided to start this thread. I will share what has worked for me and hopefully others will contribute their experiences, with either content or links to what has worked for them.
I have been working with deployment bags since my 1st L1 attempt. I attempted to use a research deployment bag, in conjunction with a cable cutter. The idea was to hold the deployment bag flap shut and the pilot to the bag using a zip-tie. The pilot acted like a drogue from apogee until main @ 800’. At main the cable cutter would cut the zip-tie allowing the drogue to act like a pilot and pull the main from the deployment bag. This was on a 3” PML Bull Puppy, modified with a nosecone AV bay, which held my altimeter and tracker. May she rest in peace, or more like pieces.
Although ambitious for an L1, the technique was well bench and ground tested. Unfortunately the day of my flight the main failed to deploy. Upon further testing I discovered that the gauge wire I used for the altimeter power was just too light. Something I was unable to initially detect due to the poor sensitivity of my ohm meter, which I replaced. This caused just enough resistance that prevented my igniter from firing the main, however it did fire my apogee event. Using a 9V in colder temps was also contributing factor, and explained why it did not show up in the half dozen bench tests while on my nice warm bench. Fortunately the rocket landed in nice soft mud which did not result in any damage from this attempt.
Regardless, I abandoned that method and have been using deployment bags in a more orthodox manner ever since. That being the chute bridle connected to the 3rd loop of the shock-cord on my booster. The top loop of the chute connected to the deployment bag tether, and the top tether of the deployment bag connected to a pilot.
I will go into detail of the setup in the pics below. The example below is on my 3” Darkstar, which is the smallest airframe I have used with a deployment bag. I have successfully flown this specific configuration twice and during the last flight I was lucky enough to capture a lot of the recovery events on my on-board Mobius. Once I finish editing the video I will post links in this thread.
The components used in this example are the following:
- One Bad Hawk 3 loop 25’ 11/32 Kevlar recovery harness
- One Bad Hawk 3/16 and 1/8 stainless steel quick-links
- Fruity Chutes 48” Iris Ultra Compact (main)
- Fruity Chute 12” Classic Elliptical (pilot)
- Fruity Chutes 3’ 1/4” flat Kevlar 2 loop extension
- Fruity Chutes 3”x6” Deployment bag
- Fruity Chutes 1.375 ID stainless steel slider ring
- Topflight 12”x12” Nomex
As mentioned above this is what I would call a standard setup, however there are other variations. One such technique is something I have heard referred to as “free-bagging”. Hopefully someone with some hands on experience will add this and other methods to the thread, and this will help others gain some comfort with the tech and techniques.
First the proverbial “un-boxing”. Left to right, recovery harnesses, chutes, Nomex chute protectors and deployment bags, nosecone, payload and AV bay from my 3” Darkstar and quick-link/recovery hardware.
This particular rocket is over-stable, so where I can I will eliminate forward weight. In this case I take the 3rd loop and the end of the recovery harness and loop it over the nosecone harness and through the other end of the recovery harness. I use quick-links everywhere else on this set-up. I realize that this introduces a weak point in the recovery harness, however it is simply holding the nosecone on, which is not under enough loads at any point to be a concern.
Taking a look at how the 3-loop One Bad Hawk harnesses are made, you can see that there is a harness from one end to the other (black box) with a third loop sewn into the harness (red box). I always use the end-to-end harness to attach my chute to the booster and the sewn on, 3rd loop, is connected to my nosecone. Again no real loads to be concerned with if the stitches were ever compromised. Having said that I have yet to see any defects in a One-Bad-Hawk harness. Still I like to mitigate where I can. Going forward I am going to refer to the forward loop of the end to end, as the 3rd loop.
The other end of the harness passes through the payload tube and connects to the forward bulkhead on my AV bay via a 3/16 polished stainless steel quick-link.
This rocket uses machine screws to secure the payload tube to the AV bay via self-clenching nuts epoxied to the inside to the AV Bay. In this example I am just screwing down one, but there are three 120° apart.
At this stage we just have the deployment bag assembly to deal with.
Broken out here is how it all goes together. The recovery harness (beige) is connected to the booster and nosecone with a 3rd loop that connects to the bridle/shroud lines (white) of the chute. You need a top loop on your chute to do this but the Fruity Chutes Iris comes with one pre-sewn. You connect the top loop of the chute to the deployment bag tether (black), which passes right through the top of the deployment bag and connects to a 3’ ¼ Kevlar extension harness (beige) then to the pilot/Nomex. I use the 3’ extension simply to get a bit more distance from the dead air coming off the top of the main chute. I connect the top-loop to the inside (longer black) tether of deployment bag using a 1/8 polished stainless steel quick link. I use a lighter quick-link for this, as it is never subjected to enough loads to be a concern.
Then using the method published by Fruity Chutes "Fruity Chutes Iris Ultra IFC-168 Parachute Packing - Part 1 and 2" (links below), I stuff the chute into the deployment bag. I also slide on a polished stainless steel “slider ring” (also mentioned in the video) then neatly arrange the shroud-lines and bridle. As Gene mentions, neatness counts, if it looks messy then do it again. The slider ring simply creates a slight delay in your chute inflating. This mitigates the shock loads that can occur on the recovery system when the chute inflates. Depending on your chute and configuration this may or may not be an issue, but the Iris chutes have a 2.2 CD so they can add more shock load than most chutes.
Now that the chute is packed in the deployment bag I z-fold the recovery harness up to the 3rd loop and stuff it in the top of the payload tube.
Next I z-fold the length of the 3rd loop and place it on the deployment bag package and slide it into the airframe. It is very important that the deployment bag is correctly sized for your setup and that it is free to slide out of the airframe.
At this stage I z-fold the integrated tether of the deployment bag connected to the 3’ extension harness and place it my pilot/Nomex package and slide it in so it is resting on top of the deployment bag. Always last in so first out.
Then I just pin my nosecone. In this case I use 3x2-56 nylon sheer pins 120° apart.
Lastly here is the entire package pulled out of the airframe showing where everything lines up.
Reference videos:
[video=youtube;YvzI5QJftjI]https://www.youtube.com/watch?v=YvzI5QJftjI[/video]
[video=youtube;_0YHlspcqeU]https://www.youtube.com/watch?v=_0YHlspcqeU[/video]
I have been working with deployment bags since my 1st L1 attempt. I attempted to use a research deployment bag, in conjunction with a cable cutter. The idea was to hold the deployment bag flap shut and the pilot to the bag using a zip-tie. The pilot acted like a drogue from apogee until main @ 800’. At main the cable cutter would cut the zip-tie allowing the drogue to act like a pilot and pull the main from the deployment bag. This was on a 3” PML Bull Puppy, modified with a nosecone AV bay, which held my altimeter and tracker. May she rest in peace, or more like pieces.
Although ambitious for an L1, the technique was well bench and ground tested. Unfortunately the day of my flight the main failed to deploy. Upon further testing I discovered that the gauge wire I used for the altimeter power was just too light. Something I was unable to initially detect due to the poor sensitivity of my ohm meter, which I replaced. This caused just enough resistance that prevented my igniter from firing the main, however it did fire my apogee event. Using a 9V in colder temps was also contributing factor, and explained why it did not show up in the half dozen bench tests while on my nice warm bench. Fortunately the rocket landed in nice soft mud which did not result in any damage from this attempt.
Regardless, I abandoned that method and have been using deployment bags in a more orthodox manner ever since. That being the chute bridle connected to the 3rd loop of the shock-cord on my booster. The top loop of the chute connected to the deployment bag tether, and the top tether of the deployment bag connected to a pilot.
I will go into detail of the setup in the pics below. The example below is on my 3” Darkstar, which is the smallest airframe I have used with a deployment bag. I have successfully flown this specific configuration twice and during the last flight I was lucky enough to capture a lot of the recovery events on my on-board Mobius. Once I finish editing the video I will post links in this thread.
The components used in this example are the following:
- One Bad Hawk 3 loop 25’ 11/32 Kevlar recovery harness
- One Bad Hawk 3/16 and 1/8 stainless steel quick-links
- Fruity Chutes 48” Iris Ultra Compact (main)
- Fruity Chute 12” Classic Elliptical (pilot)
- Fruity Chutes 3’ 1/4” flat Kevlar 2 loop extension
- Fruity Chutes 3”x6” Deployment bag
- Fruity Chutes 1.375 ID stainless steel slider ring
- Topflight 12”x12” Nomex
As mentioned above this is what I would call a standard setup, however there are other variations. One such technique is something I have heard referred to as “free-bagging”. Hopefully someone with some hands on experience will add this and other methods to the thread, and this will help others gain some comfort with the tech and techniques.
First the proverbial “un-boxing”. Left to right, recovery harnesses, chutes, Nomex chute protectors and deployment bags, nosecone, payload and AV bay from my 3” Darkstar and quick-link/recovery hardware.
This particular rocket is over-stable, so where I can I will eliminate forward weight. In this case I take the 3rd loop and the end of the recovery harness and loop it over the nosecone harness and through the other end of the recovery harness. I use quick-links everywhere else on this set-up. I realize that this introduces a weak point in the recovery harness, however it is simply holding the nosecone on, which is not under enough loads at any point to be a concern.
Taking a look at how the 3-loop One Bad Hawk harnesses are made, you can see that there is a harness from one end to the other (black box) with a third loop sewn into the harness (red box). I always use the end-to-end harness to attach my chute to the booster and the sewn on, 3rd loop, is connected to my nosecone. Again no real loads to be concerned with if the stitches were ever compromised. Having said that I have yet to see any defects in a One-Bad-Hawk harness. Still I like to mitigate where I can. Going forward I am going to refer to the forward loop of the end to end, as the 3rd loop.
The other end of the harness passes through the payload tube and connects to the forward bulkhead on my AV bay via a 3/16 polished stainless steel quick-link.
This rocket uses machine screws to secure the payload tube to the AV bay via self-clenching nuts epoxied to the inside to the AV Bay. In this example I am just screwing down one, but there are three 120° apart.
At this stage we just have the deployment bag assembly to deal with.
Broken out here is how it all goes together. The recovery harness (beige) is connected to the booster and nosecone with a 3rd loop that connects to the bridle/shroud lines (white) of the chute. You need a top loop on your chute to do this but the Fruity Chutes Iris comes with one pre-sewn. You connect the top loop of the chute to the deployment bag tether (black), which passes right through the top of the deployment bag and connects to a 3’ ¼ Kevlar extension harness (beige) then to the pilot/Nomex. I use the 3’ extension simply to get a bit more distance from the dead air coming off the top of the main chute. I connect the top-loop to the inside (longer black) tether of deployment bag using a 1/8 polished stainless steel quick link. I use a lighter quick-link for this, as it is never subjected to enough loads to be a concern.
Then using the method published by Fruity Chutes "Fruity Chutes Iris Ultra IFC-168 Parachute Packing - Part 1 and 2" (links below), I stuff the chute into the deployment bag. I also slide on a polished stainless steel “slider ring” (also mentioned in the video) then neatly arrange the shroud-lines and bridle. As Gene mentions, neatness counts, if it looks messy then do it again. The slider ring simply creates a slight delay in your chute inflating. This mitigates the shock loads that can occur on the recovery system when the chute inflates. Depending on your chute and configuration this may or may not be an issue, but the Iris chutes have a 2.2 CD so they can add more shock load than most chutes.
Now that the chute is packed in the deployment bag I z-fold the recovery harness up to the 3rd loop and stuff it in the top of the payload tube.
Next I z-fold the length of the 3rd loop and place it on the deployment bag package and slide it into the airframe. It is very important that the deployment bag is correctly sized for your setup and that it is free to slide out of the airframe.
At this stage I z-fold the integrated tether of the deployment bag connected to the 3’ extension harness and place it my pilot/Nomex package and slide it in so it is resting on top of the deployment bag. Always last in so first out.
Then I just pin my nosecone. In this case I use 3x2-56 nylon sheer pins 120° apart.
Lastly here is the entire package pulled out of the airframe showing where everything lines up.
Reference videos:
[video=youtube;YvzI5QJftjI]https://www.youtube.com/watch?v=YvzI5QJftjI[/video]
[video=youtube;_0YHlspcqeU]https://www.youtube.com/watch?v=_0YHlspcqeU[/video]
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