I recently ordered an Altimeter Three to replace the One. I got a neoprene USB drive case that will hopefully protect it.
Don't you think it might strip in the slipstream on descent? Maybe duct tape over that hole?
Lost pins? Mr. Beans has more. Ask him. Don't put too many pieces of kevlar string near the device as there is the risk it could tangle the whole assembly.
I've had 3 failures. One where the whole assembly fouled with the harness and two where after ejection the chute protector didn't fall away from the CR/chute. The Chute Release did its thing but the stiff chute protector kept everything closed!
I remedied that by affixing the chute protector on the harness with a little distance between the chute protector and the packed assembly. There's a slack bit of harness between the protector and the chute pack. When the ejection occurs, the chute protector is pulled off the packed chute assembly and is out in the breeze completely. I've done this and it's been 100% so far on the next three flights.
I didn't count the smoky burnout rocket:
Forward closure failure. When seeing two colored plumes on liftoff, that's trouble! Rocket was only up maybe 200 feet and tumbling. Charge blew and the Chute Release immediately released but there wasn't enough altitude for the chute to fill. Another 50 feet and it might
have made it. Rocket was repaired with a coupler I painted black so it now flies with what looks like a hole in the side. FG rockets can take a beating with soft farm ground to hit.
Though the kevlar cord looks ratty, it's still plenty strong. The forward cutting plume of propellant came out about 180 degrees on the other side and the Dino shockcord protector which I had encased in a sleeve of the Borate/Boric acid soaked "fireproof" cardboard via duct tape took the brunt of the heat:
Just flipped the Dino protector around as there was a little "melt" injury on the end closest to the forward closure but still a lot of life left in it. Rocket has had four successful flights now with a GPS tracker and Chute Release. Go soak yourself some cardboard in
borate/boric acid fire proofing solution. Can be cut in strips to "protect" a chute protector and can also be used as a divider between a harness and the ejection flames. The end can be folded 90 degrees to help blunt a flame front. Since one can size it to fit loosely it's helpful and cheaply disposable when blown out of the rocket at ejection time.
Kurt