....This is also the key factor in bursting the aerial shell when it is at altitude. The casing of the firework (usually made of pasted kraft paper) must be very rigid to confine the burning BP until the generated hot gases have ignited not only all the BP burst charge but each of the stars within the shell. Strong confinement is essential. As well, it is important to NOT pack the burst charge tightly. Space must be left for the hot gases to move through the burst charge into and around the stars. To achieve this, the burst charge is often BP coated onto rice husks.......
Comments?
You answered your own question. The problem with using BP charges at high altitude is in the mind of the user who does not understand this.........
If all the BP grains ignite, they will all burn. If only some of the BP grains ignite, most of the BP grains will be scattered about without ignition.....
Confinement is the key!!!!
BP in a musket is confined by the barrel and the musket ball, so all the BP grains ignite and burnout within the barrel.
In battle reenactments where blank BP charges are uses, a wadding pad must be rammed down the barrel in place of a musket ball to retard BP grain motion until they all ignite...otherwise you'd shoot a lot of unburned BP grains....
At atmospheric pressure, a simple confinement device like a rubber glove finger or similar container is all that is required since the air surrounding the BP charge is sufficient to retard the hot gas expansion until all of the BP grains are exposed to the initial hot gas burst from the initial BP grains that ignited.
As altitude, simple confinement methods are not good enough because the reduced air density allows the BP grans to move away from the ignition source and for the hot gases to expand and cool faster than the ignition process required to ignite the grains furthest away from the initial ignition point.
The physical arrangement of the confinement system is less important than the act of confinement so they are several way to do it. Using a physical stronger confinement device that does not fail until all the BP grains ignite is the key to successful high altitude deployments. Taped centrifuge tubes, stiff surgical tubes, T-tubes or a container with a rupture disk will all confine the BP grains in hot gas until they have all ignited.
The most reliable way to accomplish this is to confine the BP charge in a hermetic sealed container. This is how NASA and DoD do it. This protects the BP from moisture and contaminants during storage so the BP will be as easy to ignite as it was on the day it was sealed in the igniter container. Most of these devices have a foil diaphragm that will rupture at several hundred psi and a foil catcher so the hot foil or metal particles will not damage downstream objects.
There is enough space between BP grains for hot gas passage unless the grains are deformed by compression. Some porous wadding to hold the BP against the ignition source is strongly recommended as it will also retard grain motion and enhance complete hot gas ignition.
YMMV but this is what works. All the time.