Prep for reinforcing the chute cannon:
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There's 1 wrap of unidirectional carbon (looks like a coarse weave fabric), some more uni to wrap around the cylinder at the base where the charge will detonate, and a braided carbon sleeve to go over everything. I cut the little nylon threads holding the uni together for about an inch along the bottom so that I can splay the fibers out radially on the base. The blue is peel ply
In the past, when I have done these chute cannons, I have tried to use the 4 threaded rods from the Featherweight 38mm av-bay to hold the cannon onto the end of the sustainer. This caused to issues, one was that it was pretty challenging to connect the charges because the nuts were right up against the cannon, and those nuts also ate into the available space for reinforcement of the cannon attachment, causing the whole thing to be a bit fragile. Now with the cannon bolted down through the center, I can have structure all the way out to the outer diameter and it should be a lot stronger. The uni carbon is oriented to keep the cannon from breaking off if the sustainer body tumbles at touchdown, and the uni in the other direction is to reinforce the thin-walled FG tube to keep it from splitting when the charge first goes off and the piston is at the bottom. I may do another wrap at the other end to make that end stronger for the nosecone ejection piston attachment I have in mind.
I'm also getting ready to make the nosecone. I plan to make it carbon except at the base, where the GPS receiver and most of the LoRa transmitter antenna will be. Since the base has to slip precisely over the coupler, I normally splice in a section of premade airframe tube into the mold during the layup. Unfortunately, when I looked at the FG airframe tubing I have in hand, it was all a looser fit than I wanted, plus it's filament wound without fibers going in the ideal directions (0-90), so I decided to wrap my own section of FG tube over a 1.5" mandrel that I have from years ago.
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The mandrel is covered with mylar that is sealed with scotch tape underneath. Looking back at it after the layup, it was a mistake to have only sealed the section that I did the layup on. We'll see tomorrow how bad of a mistake that was.
The layup was 2 wraps of a medium-weight 0-90 FG cloth, followed by the medium-weight braided sleeve to hold everything together. Below is an image of how I like to wet out the fabric, sandwiching it between two pieces of plastic and using a squeegee to get even resin content
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I'm using epoxy from Soller Composites that I was impressed with on some previous builds. The mixture ratio is 18:100 by weight, so I printed out a cheat sheet for use with my scale. Squirt out the hardener first, and then tare the scale and squirt out the appropriate amount of resin.
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I think I want to update the cheat sheet to include a third column for total weight so that I don't have to tare it and have time to forget the numbers.
I'm pretty out of practice with my vacuum bagging, but I think it it was adequate in the end. The chute cannon reinforcement bag came out better than the tube.
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