Mechanically- vs Electronically-Switched Energetics Ignition

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GlueckAuf

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At every rocket launch we attend, there are perhaps hundreds of energetics present on or near the range that are fired by solid state triggers. And many of us place our mugs less than a meter in front of them for hours at a time, in a fully-armed state, while en route to the range. They're known as Supplemental Restraint Systems. Airbags. They're present in every new car since 1998, but were pioneered in the mid-80s in a few models, like my own 1987 Mercedes 560 SL.

When airbags were first introduced into production automobiles, their firing sensors were exclusively mechanical. For example, a steel ball in a tube oriented with the car's axis, with a magnet on the aft end and an electrical switch on the opposite end. Other similar sensors used a weight and spring. Either type was designed to roll or extend forward if sufficient deceleration force acted on it to close an electrical firing switch, igniting a gas-generating squib, and inflating the airbag.

Why mechanical sensors? My suspicion is that engineers and risk analysis experts wanted a familiar, trusted, envision-able means to effect the potentially-hazardous inflation of those early airbag systems. (Sound familiar?)

There was at that time in the mid 80s a general distrust and discomfort growing in the public with the ever-more-present, mysterious, sealed electronic "black boxes" under the hoods of new cars, replacing many familiar mechanical systems that had been in use for decades.

The angst reached a fever pitch in 1986 with a 60 Minutes piece that "exposed" the propensity of the Audi 5000 to suddenly accelerate so powerfully that no driver could brake hard enough to stop it. And it was pure BS, another case of journalistic malpractice.

Today though, thankfully, airbags are no longer triggered by those 1980s-era mechanical collision sensors, but by sophisticated, exhaustively-tested, and billions-of-hours proven solid state sensors. These feature multi-axial collision sensing, allowing multiple airbags to be smartly inflated--or not--depending on the severity and type of collision sensed.

Now those Takata anti-personnel fragmentation airbags? That's another story.
 
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Many still use electro mechanical safing sensors. It’s only in the past few years that even those have been made solid state, but in every case multiple independent sensors must be triggered in order for the airbag to be fired and any work near the airbag is preceded by mechanically disconnecting the negative battery cable AND in most cases physically unplugging a special connector on the airbag that has a built in shunt to reduce the possibility of static ignition.

And airbags are specifically designed to go off in our faces as a preferable option to the alternative, but injuries are expected.
 
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Those SRS systems are built by a BIG company that is trying to avoid bankruptcy because of failures.

How's your legal war chest compare??? It's all about liability.
 
life is one big risk assessment, on going never letting up. It all comes down to fallowing the rules and accepted practices at the time, where or what do I put my faith in?

I am waiting to hear on what is required for me to continue to fly high power rockets with on board energetics in a safe manner. I am fairly new to HPR and had developed a few assumed practices on electronics and deployment charges. I assumed the altimeters I bought with market terminals such as battery +/- and "switch" when installed and wired as designed fit the standard for sufficiently "inhibited" energetics.

I have done some bench testing with the few altimeters I own with seperate battery/pyro/switch terminals and plan to know for sure the pyro charge/ignitor has a physical disconnect not only for my safety but safety of others as well. As for reliability of the switch: rotary switch, screw switch, micro switch/pull pin, twist and tape, slide switch I will just have to use the mechanical knowledge, research of what others have had success with and personal experience as I try these out. Human error, I can not remove that from my HPR, if I did I would not be doing it. So I need to keep working at a safe process, always seeking to learn.

faith
[fāTH]
NOUN
  1. complete trust or confidence in someone or something.
 
The level of testing that's required of a safety critical device is really high. It takes a lot of time. In the mid '80s, I expect, fully qualified mechanical sensor/switch devices were available, and all-electronic ones were relatively new. By the time airbags were universal, qualified all-electronic sensor/switches were available. People may have known that safe, reliable all-electronic options existed, but if they're not qual tested then you can't use them.
 
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