1 : 1 Fiberglass Laminating Epoxy Recommendations?

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jmmome

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I'm familiar with and have used the BSI 1:1 laminating epoxy product (20 Minute Finish Cure). Was wondering if another manufacturer sells a 1:1 laminating epoxy in larger bottles than BSI's 13 oz. bottles, which seem to be the largest size from BSI. Thanks!
 
The OP wants a 1:1 ration epoxy:hardener not some other type.

I do not know of any other 1:1 laminating epoxies.
 
One of the reasons I use WEST System is that it was developed by the Gougeon Brothers who were boat builders. They tried to make it as least toxic as possible because they worked with it.
 
Also I recommend the Adtech 820 resin system sold by soller composites.

I made a fiberglass tube years ago with it and it turned out beautiful. Here is a picture.

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Yup- ease of use was the only reason. I've used the 4:1 (I think) ratio before with the pumps. Worked great. I'll use it again if here are no other options. Was just curious.
 
If you haven't done so, using a small scale with at least 0.1g accuracy makes metering epoxy very easy and very accurate even - in small batches. It is honestly no more difficult using West Systems at 5:1 vs another system that might be 1:1.
 
Thanks for the input. I haven't tried the scale method. I have used the metered pumps before.

I've also used the old-fashioned method of measuring one ounce of water into the disposable mixing cup (a 16 ounce plastic Dixie cup), making a tick mark on the outside of the cup, adding another 4 ounces of water, making another tick mark on the outside of the cup, and using that as a template for future mixes. Did the same with 2 ounces + 8 ounces, etc.

Worked well for the fiberglass skin of a rather large pyramid-shaped project a few years ago- McDonnell Douglas "Delta Clipper".
 

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US Composites has a 1:1 hardener to be used for layups and laminating using their 150 thick resin which, oddly enough they say is not for laminating. o_O

I'd email them first.
 
Generally 1-1 ratio epoxies are not laminating resins. They are glues.

West Systems was mentioned. It is easy enough to get and I've used it for various things. But it is not a good choice outside wooden boat building. It's the same reason it is a very good choice for wooden boat building. The Tg is too low and there is nothing that can be done about it. Out on a sunny day the temperature can exceed the Tg and the cured epoxy goes through a phase change from a polycrystalline solid to an amorphous solid with loss of structural properties. So it gets weak (until temp passes back below Tg and it then recrystallizes) and warps very easily. Not good for anything aerospace. Not good anywhere near a motor. West has about the lowest Tg around and that was deliberate. It helps it creep along when wood changes dimension. In a sense, when it gets hot, it gets to destress. As long as the wood is the majority structure and the glassing is a barrier coating, that is fine. But again, not a good choice for rockets!

Any other laminating resin will start with a higher Tg once cured. Furthermore, a post-cure heat treating cycle will further raise the Tg and further improve the physical properties of the cured composite. Laminating resins should come with instructions on how to do that, from the manufacturer.

Gerald
 
US Composites has a 1:1 hardener to be used for layups and laminating using their 150 thick resin which, oddly enough they say is not for laminating. o_O

I'd email them first.
It should work for laminating but it's a job getting the stuff worked into the glass. Watched a friend spend a helluvalotta time glassing a large NikeSmoke using thick resin. Good thing he used a slow curative because it took quite a bit of effort to get the glass fully wetted out.
 
Thanks for the input. I haven't tried the scale method. I have used the metered pumps before.

I've also used the old-fashioned method of measuring one ounce of water into the disposable mixing cup (a 16 ounce plastic Dixie cup), making a tick mark on the outside of the cup, adding another 4 ounces of water, making another tick mark on the outside of the cup, and using that as a template for future mixes. Did the same with 2 ounces + 8 ounces, etc.

Worked well for the fiberglass skin of a rather large pyramid-shaped project a few years ago- McDonnell Douglas "Delta Clipper".

I've use the same method to measure, now I mostly use a scale. Both have worked well.


It should work for laminating but it's a job getting the stuff worked into the glass. Watched a friend spend a helluvalotta time glassing a large NikeSmoke using thick resin. Good thing he used a slow curative because it took quite a bit of effort to get the glass fully wetted out.

Yeah I suspected it would work, it's just funny they say the 1:1 hardener is for laminating with their thick stuff only, but elsewhere on the same page it says the thick stuff is not to be used for laminating. Maybe the hardener is super thin, I haven't used it. Nor have I laminated anything.
I'm not picking on US Composites. I have used their 150 and now use their 635 extensively with various fillers.
 
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I bought it, unfortunately it was cold out. It turned into a solid mass. I heated up as they instruct but later re-solidified.

Also I recommend the Adtech 820 resin system sold by soller composites.

I made a fiberglass tube years ago with it and it turned out beautiful. Here is a picture.

View attachment 404019
 
Hey REK, if I may ask, how did you make that tube? Do you have a surface grinder?

I hand rolled it with 6oz. Fiberglass from ACP Composites. I then finished it using peel ply.

The fine texture from the peel ply helps from having to sand so much, but it still needs to be sanded down.
 
I bought it, unfortunately it was cold out. It turned into a solid mass. I heated up as they instruct but later re-solidified.

Dang, how cold is it over there? It usually takes 30 degrees or less for it to do that.

If possible store the resin inside where it is warm, trust me, you don’t want to keep on having to thaw it out.
 
I found Pro Marine 521 works well for laminations. It's thinner than allot of the other epoxy systems.
5:1 mix.
 
I ordered it when it was cold out. It was out in the cold for too long before I got home from work.
Dang, how cold is it over there? It usually takes 30 degrees or less for it to do that.

If possible store the resin inside where it is warm, trust me, you don’t want to keep on having to thaw it out.
 
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