One of my other hobbies is/was pen turning and it was very common to make custom blanks from Polyester Resin. My wife and I did it a lot and then turned the results on the wood lathe.
If you're interested in some info from what we learned, I'll be glad to pass it along, but also don't want to write a long post and find out you already knew about it from a different hobby.
To get water clear castings, degassing with a vacuum pump is very helpful and also pressure casting can be helpful. If you made the nosecone solid resin, it would weigh a buuuuuuuuuunch. If you drill it out to put the pilot in, it'll take a good bit of polishing with a Dremel or similar to make it look clear. I could see making a simple mold, suspending the pilot in it, pouring half of the mold, letting it go green, then pouring the second half. It would be heavy, clear and able to be shaped/sanded on the lathe and finished on the buffing wheel. Possible parting line visibility, but maybe not.
OK, too much unrequested info already. . . I'll shut up now, as you obviously do good work and probably have had your hands in tons of different hobbies over the years. . .
Sandy.