Moon Burner Center of Mass

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elovekin

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I am part of a collegiate rocketry team and we are looking at using a moon burner design for a KNSB O-motor we're developing. As the core of the grain is off the central axis of the rocket, the center of mass is also off the axis, causing some moment. Does this cause any stability issues with the rocket turning during flight?
 
Yes, moonburners can be a source of pitch oscillations of significant magnitude that may lead to dynamic instability and substantial loss of altitude or structural failure.

As you point out, the offset core in the motor means that the center of mass (CoM) does not lie on the rocket’s axis of symmetry. It lies somewhere to the side. This causes two issues:
  1. Because the thrust is directed along the rocket’s symmetry axis while the CoM is off-axis, a pitching moment will be generated, as you point out. In the absence of roll, this will induce a steady pitch rate in one direction. Now, if you superimpose a bit of roll rate to this scenario, you end up with a “coning” motion. Drag will increase because the rocket is now flying at an angle of attack, and the rocket will likely reach an altitude lower than predicted (assuming those effects are not accounted for in your aerodynamic simulations).
  2. The second, and more problematic consequence, is that the offset CoM means that the principal axes of inertia are not aligned with the geometric axes of the rocket (the axes that visually correspond to roll, pitch, and yaw). The principal axes of inertia are found by diagonalizing (taking an eigendecomposition) of the inertia tensor — the principal axes are the eigenvectors. The inertia tensor describes how mass is distributed about the three axes, as well as cross terms (“products of inertia") that account for the off-axis imbalances. An “ideal” scenario is one in which the inertia tensor is diagonal when viewed in the coordinate system aligned with the geometric axes — a roll about the geometric axes also corresponds to a roll about the principal axes. People go to great lengths to ensure that this is the case, especially for high performance rotating machinery such as pumps and turbines. More on this in a bit.
When the principal axes of inertia are not aligned with the geometric axes, trouble ensues. The angular momentum equation: H=Iw (where w is omega, the angular velocity vector, and H is the angular momentum vector), in three dimensions, is expressed as a matrix equation transforming the vector w (in 3 space) to the angular momentum vector H (also 3D). Consider for a moment the “ideal case”: the geometric axes are aligned with the principal axes. If a roll rate is induced about the symmetry axis of the rocket, the body will acquire an angular momentum vector omega that is parallel to this axis, which is also a principal axis. In this case, the action of the matrix I in the equation H=Iw is only to stretch the vector w, not to change its direction (in mathematical terms, you can say that w is then an eigenvector of I, and the corresponding diagonal term in the inertia tensor is the eigenvalue). Thus, w is aligned with H, and the expected motion, a simple roll, results.

When products of inertia exist (cross terms in the inertia tensor, from imbalances in the mass distribution), the inertia tensor will no longer be diagonal, and the action of the matrix I on the angular velocity vector w (aligned with the body axes) will be to transform the magnitude and direction of the resultant angular momentum vector. Thus, the angular momentum vector and angular velocity vector will be pointing in different directions.

This poses serious problems for a rocket’s flight dynamics (or that of any aerospace vehicle, for that matter). Assume for a minute that the body is free of external moments (other than the one that created the initial angular velocity). The conservation of angular momentum means that the angular momentum vector is fixed in space, while the angular velocity vector is offset. See the image below, which illustrates a case of an aircraft attempting a roll about the geometric (body) axis which is not a principal axis of inertia:

Pasted Graphic 38.png
This is a special case of the Euler equations for rigid body dynamics in the case of absence of external moments, for which an analytical solution exists. Due to conservation of angular momentum, the vector H remains fixed in space while the angular velocity vector w “orbits” or precesses H. This orbiting causes the vehicle to roll as well as pitch at an angle theta as it precesses. In the example above, the pilot may have thought that they were executing a simple roll of the aircraft, but they got a pitch as well because of the offset principal axes. The same is true for rockets.

In this way, a connection between the roll rate and precession rate is established. Now, what might cause a rocket to roll? Most amateur rockets are passively stabilized and unguided, so they have no way to counteract unwanted body rates as they may arise in flight. These body rates may arise from manufacturing imperfections, that while small, may impart significant torques on the rocket. Among many examples, imperfections in the alignment of the fins can lead to small (usually visually unnoticeable) deviations of the position and cant angle of the fin on the airframe. Taken together, the misalignment across all the fins can induce a net rolling moment about the body axes of the rocket. Of course, now that an angular velocity has been introduced, the analysis above now takes effect, and you get a coning motion if the body axes are not aligned with the principal axes of inertia.

This effect matters more for higher performing rockets (for which moonburners are commonly used). The roll moment is a function of both the magnitude of fin misalignment and the dynamic pressure. Higher performing rockets can hit very high dynamic pressures (hundreds of kPa) and are thus more susceptible to higher induced roll rates. They also have relatively high propellant mass fractions, so the CoM of the motor contributes significantly to the CoM of the total vehicle. You can imagine how taken together, a high roll rate combined with the mass imbalance issue can lead to substantial precession rates and pitch angles.

It is quite possible that if the rocket does survive the boost, the loss of altitude due to incident drag from flying at an angle of attack more than detracts from the theoretical performance gain of using the moonburner.

It is important to note that this “coning” motion is a completely separate phenomenon from the roll-pitch coupling scenario (also sometimes referred to as “coning”). The scenario discussed above is a consequence of the “free body” (inhomogeneous) solution to the Euler equations. Roll-pitch coupling can also be derived from the Euler equations, but is an inhomogeneous solution under the condition at which the roll rate (frequency) is equal to the natural pitch frequency. Of course, the roll rate is induced in the same manner as above, forced from the misalignment of the fins. The result is a pitch angle that manifests itself in a similar way as the precession above (i.e. looks the same from the ground).

Still other sources of the “coning” motion exist, including the decay of rotational kinetic energy due to dissipative loss mechanisms (departure from the rigid body assumption). Slop in joints, slosh in tanks, or the motion of improperly constrained payload or recovery components are examples of these loss mechanisms. A body that is initially spinning about a minimum axis of inertia, in the presence of these loss mechanisms, will always decay to a spin about a major axis of inertia. This can be seen by examining both the equations for rotational energy and angular momentum:

Energy: E = Iw^2 (scalar equation)
Momentum: H = Iw (vector equation)

Imagine a long slender satellite in space (or an amateur rocket, as many of us like to imagine), spinning about its roll axis and free from external torques. If internal energy loss mechanisms are present, they will reduce the rotational kinetic energy of the system. This forces the angular velocity, w, to decrease. However, since the system is free from external torques, it must obey the conservation of angular momentum, thus H must remain constant. The only way for H to remain constant (in both magnitude and direction, remember that H=Iw is a vector equation in 3D), is for the moment of inertia to increase (more precisely, the components of w in the direction of the larger diagonal terms in I must increase). This can happen if the angular velocity vector becomes aligned with a principal axis of inertia that is greater than that about which the rotation was initialized. By the end of this process, the body will always end up rotating about the largest (major) axis of inertia in the absence of controlling/restorative torques, in the presence of these loss mechanisms.

This simple thought experiment has enormous practical consequences for spinning objects, especially long slender ones like rockets and spacecraft. Because the roll axis is that of least inertia, this energy dissipation will result in the object going into a flat spin. In fact, the first US satellite, Explorer 1, encountered this phenomenon: it was spin stabilized during launch, but flexible antennas deployed after launch led to energy dissipation that sent it into an eventual flat spin: https://en.wikipedia.org/wiki/Explorer_1.

Continued on next post due to character limit...
 
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In another example, spin stabilization is implemented in unguided rockets as a means of mitigating the effects of roll-pitch coupling. By intentionally canting the fins to obtain a high roll rate (~10Hz) at launch, the roll frequency remains higher than the pitch frequency for the boost and coast phases, avoiding the "keep out zone" of equal rates that would result in resonance. This spinning, while intentional, introduces additional complications as these rockets must de-spin when above the atmosphere so that they do not enter a flat spin by the time they reach apogee. One common mechanism used to de-spin these rockets is a “yo-yo” mechanism; see the CSXT and Evolution Space vehicles as examples (increase rotational inertia by deploying weights, angular velocity must drop to keep H constant).

This process of energy decay can be visualized by a curve called a "polhode" which is the intersection between two ellipsoids that represent the kinetic energy and angular momentum in three dimensions. The trajectory of precession is computed as the intersection of the two ellipsoids. See the attached video for an illustration of this.

A brief aside on spin balancing: different methods exist to “balance” a mass. Common examples include crankshafts on IC engines, propellers on planes, and rotating turbomachinery. One method, “static balancing”, involves placing a pivot at the desired location of the CoM (the spin axis of the propeller, crankshaft, etc), and adding or removing small amounts of mass until the device is observed to balance exactly at the desired location. The second, “dynamic balancing”, involves rotating the device and examining the lateral accelerations that arise from misaligned principal axes. These are different techniques because the CoM is the first moment of mass, while the moment of inertia is the second moment of mass (MoI involves the square of the distance between masses, whereas the CoM depends only linearly on the distance). It is then clear why it is not enough to simply place the CoM in the desired location — if the principal axes are not aligned, spinning about a body axis will impart lateral accelerations that will register during the dynamic balancing process.

It is clear that these dynamics phenomenon are relevant for any aerospace vehicle. A final encapsulating example of the geometric/principal axis misalignment comes from the design of the Apollo spacecraft. To evenly distribute heat from solar radiation as the spacecraft traveled to the moon, the CSM stack was slowly rotated in a “barbecue roll” mode about the longitudinal axis (they show this in the movie Apollo 13). What they don’t tell you in the movie is that the principal axes of inertia were not aligned with the body axes of the spacecraft, so the astronauts and GNC engineers found themselves in the exact situation as in the fighter jet and moonburner-equipped-rocket examples above: when they commanded a roll about the body axis of the spacecraft using the RCS thrusters, they found themselves in a precessing/coning motion with potentially serious consequences (if the pitch angle approached 90 degrees, gimbal lock could occur in which the roll and yaw axes were no longer independent). The folks at the MIT Instrumentation Lab (the IL oversaw the development of the Apollo Guidance Computer, the first contract awarded in the Apollo program) used the same theory presented here to develop an alternative control strategy that solved the issue. Bill Widnall, the engineer who came up with the idea for the alternate strategy, gave a guest lecture in my undergrad dynamics class. This attached video of his lecture is from an earlier year.

Related, Bill Widnall and his team were also responsible for developing the “lunar module lifeboat” mode that saved the crew of Apollo 13 after its in-space catastrophe. Contrary to what is shown in the movie, the control mode of using the LM decent propulsion system was designed and tested prior to the first moon landing — both the barbecue roll and lifeboat modes were tested on Apollo 9 in the comfort and safety of Earth orbit.



 
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I am part of a collegiate rocketry team and we are looking at using a moon burner design for a KNSB O-motor we're developing. As the core of the grain is off the central axis of the rocket, the center of mass is also off the axis, causing some moment. Does this cause any stability issues with the rocket turning during flight?
Yes, but this is based on observation. I fly rockets, the offset core motors lay over, bates grain configurations don't.
 
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