Our section advisor was heavily into Kosdon reloads when they were still being made. He also advised using the best snap ring pliers and greasing the liner heavily. Two other items he mention when showing me how to build a Kosdon type motor:
(1) If you can find it use Dow Type 111 high temperature grease. It really stands up to the heat and pressure inside a rocket motor better thatn any other grease he'd found. It's also good for Aerotech reloadables. You can usually get it from McMaster-Carr.
(2) The most common difficulty in assembling a Kosdon type reload is dropping, and probably cracking or chipping, the graphite nozzle. He recommended making a small holder for your nozzles and putting them into it before starting to assemble a load. That way you can't accidentally knock them, or let them roll, off of your loading table.
Ken Holloway, NAR #78336, L-1