I don't add anything. I've used it in many rockets for internal fillets, just a few small ones for external.
I assume you're asking about the file size for the centering rings? Any round file will work, you can just file a little, then test fit and then file some more until it'll slide over the motor tube with the kevlar in place. How deep you go will depend on what size kevlar you have (not included in kit. I have a ton of 750 pound test line here I used) Remember if you do two sides like I did to make sure they wont interfere with fin placement.
No worries on hijacking, this is why I post. It'd be boring if no one asked any questions. I typically inject on larger rockets, or leave off the rear CR and do them that way. This one, I just pushed it in and that was that. It may not be perfect or survive hitting a cement truck at mach 1, but I think it's sufficient for this rocket.
Externals, I've mostly used proline 4500. thick and sets up nice and quick. I haven't tried rocket poxy.
I was hoping the 24mm retainer I had in the parts box would fit, but unfortunately it's a 24L and not even close.
I've noticed Gary does a little spray painting on the airframe just under the nose cone, I suppose to hide the coupler showing through the wall. Are you going to do that?
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