Hello,
this is definitely not a new issue. You should be able to save the old versions from the binary format to the xml version with Rocksim through v7. They changed to the XML version with v8. To elaborate a bit, a quote from Tim van Milligan from an email to explain:
"There was a reason we dropped the old file format. The binary format that we used previously was actually a Microsoft proprietary format. As long as we kept only a Windows version of RockSim, everything was fine. But we wanted the files to open on Mac, and eventually on Linux. Microsoft wanted us to pay them a yearly royalty if we did that. So we decided that we'd switch to an XML format (text based) so that we would have the capability to expand RockSim to other operating systems. We did this a long time ago, and made version 6.0 the first edition to use the new format. In preparation for the switchover, version 6 and 7 did convert the files to the XML format when they were saved. In version 8, the first version that worked on Mac, we had to drop the binary format and anything associated with it.
Basically what I'm trying to say is that this is NOT a new problem. It came up 4 years ago when version 8 was released in 2005."
I hope that sheds some light on this.