Airbus Defence and Space reusable booster concept

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tab28682

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This is pretty interesting. They want to recover just the engine module from a booster using wings (which are fins during boost) and some small propeller (electric or possibly turbine) power plants to extend the recovery zone as needed.


[video=youtube;-Z2i8zC3tL0]https://www.youtube.com/watch?v=-Z2i8zC3tL0[/video]
 
Having a breakaway lox line does seem like a potential issue
 
There would need to be a LOX and fuel disconnect. To some extent this was done in the early days for the original Atlas outside boosters.

The LOX and fuel tank are thrown away, but they are cheap compared to the liquid rocket engine. The Space-X re-usability demonstration is likely to open new ideas. Whether they happen or not or how long remains to be seen. New ideas for retrieving the second stage are also a possibility. For example, use an aero-spike engine in the second stage and have the aero-spike be the re-entry shield and recover the upper stage across the pond for example in Africa.
 
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I was interested to learn that SpaceX plans to recover the payload fairing.
 
The concept of the system also seems more complex and complexity makes for more chances for something to break. By comparison SpaceX's system seems much simpler at least to the average person, and 10% additional weight for the glide back system seems like a wash or its possibly even heavier than the extra fuel the Falcon boosters need to carry to boost back.
 
I was interested to learn that SpaceX plans to recover the payload fairing.

Do you have an article about that you could link to? That sounds interesting and I haven't seen that yet.
 
Elon made a comment in a recent press conference that recovering/reusing the fairing was a goal. I don't recall if he mentioned when they might actually try to do this.
 
Interesting.

But the question that springs to mind first is "How far downrange is the fairing discarded?" As it is, they're sending a barge out to sea to land the first stage and the fairing goes some time after that. Would it even be in range of a helicopter (from some land mass) or would they have to send yet another barge out from which they could launch and land a helo?
 
The basic premise for the Airbus flyback tail section is intriguing. I saw the same animation last year, but IIRC it had no scenes of real-world prototype/model testing in it yet.

Animation of how some future rocket is going to work, is always going to be lacking details, sometimes lacking big details. When SpaceX announced they were going to reuse their rockets.... they at first attempted chutes with Falcon-1. Then much later on, Falcon-9 got landing legs, for landing vertically under thrust. But, they had no aerodynamic steering, and the first landing test into the ocean (no barge, just testing the landing up to the point of touching water ) was IIRC about 10 miles off the target due to inability of the thrusters to steer it accurately thru the atmosphere.

Then relatively VERY quickly, the Grid Fins appeared. Well, there was not very much time between that 10 mile miss and the grid fins showing up. I'm 99% sure they planned for aerodynamic steering long before then, and designed, cut metal, and built prototype grid fins before they even made that first ocean landing test. I mean, I know that designing and building nearly everything in-house they can fast-track things more quickly. But still that level of R&D, fabrication, and flight-worthy Grid Fin equipment, and modification of the rocket itself to mount and us them seemed something that would have begun a lot sooner than that 10 mile miss test. So I think that was a level of detail they planned long before that test but didn't announce IIRC till it was put onboard a Falcon for testing.

Anyway..... early video animation of the Falcon-9 with landing legs showed nothing of grid fins or any aerodynamic steering. And with Falcon-Heavy, the earliest video glossed over how the boosters separate, and even the more recent version lacks details such as mechanical and electrical disconnects.

So, as to the Airbus video lacking details on disconnecting fuel lines, well, it's a project in process, and animation showing key elements and not nitty-gritty details. But that should not be too hard, as already mentioned the Atlas did that when it jettisoned the lower shroud with two outboard engines.

Indeed imagine if the original 3-engined Atlas was still being flown.... add wings, rudderlets, and some propellers or whatever (and the power to drive them), plus landing skids, and the old-style Atlas drop-away outer engine section could in theory fly back (reuse 2 out of 3 engines). Well, OK, big nasty ugly hole where the center engine fit thru, though they could address that with a sort of split donut-shaped shroud to smooth the airflow around it and thru the center.

There will ALWAYS be a mass and therefore performance penalty for re-use. They key to is is that if you need a rocket of "X" size and mass to put 1000 pounds into LEO, to make it reusable, that rockets needs to be bigger and cost a bit more to build, let's say 110% of "X". So, then is has 10% extra performance capability, that then is available to be used for reusability rather than for 10% extra payload. THAT seems to be exactly what SpaceX has done. Although the reusability performance margin for the Falcon now is much better with the 3rd (?) generation of F9, with longer tanks, "full thrust" engines, and the Sub-cooled propellants. So for some lighter payloads it can fly back to the Cape for RTLS landings, for heavier payloads it can to ASDS barge landings that previously would have been expendable launches. And when necessary, can sacrifice the reusability to launch very heavy payloads it was not able to launch before.

Anyway, while it of course costs more to build a rocket that has 10% (or 15% or 20%) more payload capacity, and then to have that more expensive rocket "waste" a lot of that extra payload capacity for re-use, in the long run it will be a lot cheaper once the rocket does become operationally reusable and not thrown away every time.

Of course, so many companies have planned reusable rockets...remember "Roton"? Animation is easy.....and way cheaper than R&D and flight testing to actually do such massive projects as this. So is this Airbus concept Europe's answer to SpaceX's Falcon-9, or is it another high-concept go-nowhere project like the British Skylon / Hotol SSTO? Well, at least the Airbus plan seems far more realistic, not a hypothetical that's been around since the 1980's, the SSTO equivalent to the "Flying Car".

interstellar-space-travel-concepts-adrian-mann-27.jpg



As for SpaceX, they have begun to try retrieving fairings (the fairings cost around $4 to 5 million, a big percentage of a $70 million launch). But so far it seems like they are just trying to recover what they can for study, not attempting to have them deploy chutes and such, yet. They have 1-2 ships that go out on retrieval duty, when launching payloads that use those fairings (Didn't do that for the CRS-8 launch since it didn't use those fairings. The Dragon spacecraft does have a couple of small side fairings that protect the solar panels, but those are not as expensive as the big payload fairings, and may ride a lot longer until jettison)

The payload fairings are often jettisoned shortly after staging. But it is up to the customer as to just when after that. As well, the mass of the payload affecting the velocity, the type of trajectory (lofted, not lofted), and other issues come into play as to when the relative aerodynamic pressure ("Q") would be low enough for the fairings not to be needed.

Part of a fairing washed ashore in the Bahamas last June. Story here, and one of 4 photos:

https://www.collectspace.com/ubb/Forum14/HTML/001305.html

spacex_falcon9fairingfound01-lg.jpg



There was a GoPro camera onboard, and here is the footage:

[video=youtube;4_sLTe6-7SE]https://www.youtube.com/watch?v=4_sLTe6-7SE[/video]

There are some..... "interesting" concepts that people are speculating on for how the fairings could survive the mild reentry (mild compared to orbital velocity). I myself wonder if a simple "Ballute" system might be able to do it, or to be a key part. Fairing halves would be hard to stabilize, but a suitable size ballute probably could stabilize the fairing, much as drogue chutes are used for, but the ballute would be inflated before re-entry. There might still be a need for deploying a larger diameter conventional chute for landing.

- George Gassaway

166-375x210.jpg
 
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Anyway..... early video animation of the Falcon-9 with landing legs showed nothing of grid fins or any aerodynamic steering. And with Falcon-Heavy, the earliest video glossed over how the boosters separate, and even the more recent version lacks details such as mechanical and electrical disconnects.

As for SpaceX, they have begun to try retrieving fairings (the fairings cost around $4 to 5 million, a big percentage of a $70 million launch). But so far it seems like they are just trying to recover what they can for study, not attempting to have them deploy chutes and such, yet. They have 1-2 ships that go out on retrieval duty, when launching payloads that use those fairings (Didn't do that for the CRS-8 launch since it didn't use those fairings. The Dragon spacecraft does have a couple of small side fairings that protect the solar panels, but those are not as expensive as the big payload fairings, and may ride a lot longer until jettison)

The payload fairings are often jettisoned shortly after staging. But it is up to the customer as to just when after that. As well, the mass of the payload affecting the velocity, the type of trajectory (lofted, not lofted), and other issues come into play as to when the relative aerodynamic pressure ("Q") would be low enough for the fairings not to be needed.

- George Gassaway
In an interview with Musk and others after the recent sea landing success, Musk sounded unusually skeptical about Falcon Heavy when asked about it, claiming they should perhaps rename it Falcon 27 after its very large number of engines making me wonder if they might be thinking of going with the much larger Raptor engine in a reusable heavy lift launch vehicle.

I also didn't know they were planning on eventually recovering the fairings until he mentioned it in that interview. Found this graphic about that:

Otj4QCN.png
 
In the post flight press conference, Elon provided some interesting cost information.

https://spaceflightnow.com/2016/04/09/video-press-conference-following-falcon-launch-and-landing/

The cost of the propellants, LOX and RP-1, for a Falcon-9 mission is ~$300K where as the commercial price of a Falcon-9 launch is $62M. This makes the cost of the propellant less than 0.5% of the mission price which is negligible. Adding a 10% greater fuel load to enable the recovery of the first stage is insignificant compared with the mission value.

We know the value of the first stage is ~$15M from the differential launch cost of the Falcon-9 versus the Falcon-9 Heavy. From the video we also know the fairing costs ~$3-5M. If these components can be recovered and reflown without significant overhaul, the launch cost could be significantly reduced. How much is hard to say as the overhead costs of maintaining and operating the recovery fleet, and the testing and rehab cost to reuse the components run into the millions of dollars. If SpaceX can get 10 flights per first stage, the amortized cost is only $1.5M per launch, so even if it cost $3M to recover and rehab the booster, the effective booster cost would be $5M per launch, not $15M per throwaway launch. If the majority of the rocket could be reused 10 times, that would bring the $62M launch cost down to ~$21M which is phenomenal. That's about ~$725 per pound to LEO and $1600 per pound of supplies to ISS versus the $4700 per pound to ISS with a throwaway Falcon-9.

Bob
 
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