Full Disclosure... I mean if it was easy... everybody would do it, right?
I only had one piece of Ash hardwood left, just enough for two BT-60 size nose cones... or so I thought.
This is a piece of wood we cut from a sawmill my folks owned back in the early to mid 1970's... the only piece of wood I have left from my days as a logger / sawyer.
We cut down the trees, hauled them home, cut them into lumber and stacked the wood for drying. It doesn't get much more "Scratch Build" than that.
In true "only a rocket / space junky" would think this was cool.... I learned that this piece of wood is filled with worm holes. I stopped turning the first nose cone about midway through turning it, but may be able to salvage it for a future BT-50 based rocket.
The second one was better than the first, but not great by any means. The worm holes made it pretty much impossible to get a nice finish. The wood is hard in spots and pithy in others. That leads to a really rough surface as you can see below.
I may end up bailing on it... but it deserves to fly.... it's been waiting 59 years to strut it's stuff.
I'll add some filler and sand it, rinse and repeat until hopefully it is presentable.
The scallops are the business end of the M61 Vulcan cannons.
Wish me luck...
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